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Leveraging suppliers relations

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par Myriam Labidi
ESC Toulouse - bac + 6 0000
  

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PART III: Quality and e-commerce, control and

enhancement of the supplier performances

With the continuing popularity of the ISO quality management system on a world-wide basis, more sector specific quality management systems are using the ISO 9001:2000 as a basis for their sector specific requirements. This trend has highly impacted the aerospace and automotive industry. The aerospace industry developed AS9100 and the automotive industry the ISO TS 16949 which both use ISO 9001:1994 as the foundation of their specific industry requirements

The nature of an organization's relationship with its suppliers has dramatically changed. As companies focus on their core competencies, outsourcing and co-development are on the increase. These changes have created a need to increase visibility into supplier quality and improve supplier accountability. Some of the best practices employed include:

- Supplier-specific approval workflows

- Providing comprehensive visibility into supplier quality issues

- Performing root cause analysis

- Contract Compliance

- Implementing corrective actions

- Charging cost of poor quality back to the supplier

1.Why quality is such a crucial stake?

In manufacturing, quality is the concept of making products fit for a purpose and with the fewest defects. Many different techniques and concepts have been tried to minimize defects in products, including Zero Defects or Six Sigma.

The purchase of intermediate products highly impacts the efficiency of the productive process and the value chain of the buying company. That is the reason why quality of the parts bought, the design specifications and the overall reliability of the selling company are crucial.

This is why direct purchases generally involve long-term relationships and not the type of 'faceless' exchange that e-commerce is supposed to make possible since most business transactions are not anonymous. Some sort of face to face (F2F) exchange would then be involved here too, for basically the same sort of reasons as mentioned earlier: if information and communication technologies (ICTs) decrease the cost of conveying and treating information, they do very little when it comes to decreasing information asymmetries. This is why it is sometimes said that the Internet will be used to deepen already existing business relationships between companies rather than to create new ones.

1.1 The certification process: a quality communication mean

Certification can be made by third parties or by contractors themselves, in which case the implications for competition differ accordingly. Whereas, for business to consumer (B2C), certification is

necessarily made by a third party because the individual consumer cannot afford to pay the cost of certification, both possibilities exist for B2B. Which option will be chosen depends on the market.

Certification by the contractors

Large contractors certify their own subcontractors: they express minimum quality demands in order for the subcontractor to be allowed to bid Firms and Suppliers for online tenders. This actually enables the contractor to have more control on the subcontractor, in order to extract more rent. This process also favors the establishment of long-term business relationships through repeated contracts.

Certification by third parties

There also exist more public ways for quality certification. The primary goal of certification is to give public information about a company to other companies, which could consider doing business with the former. Third parties may step in to certify that the company fulfils some previously specified quality demands.

Concerning industrial norms, the International Standard Organisation (ISO) proposes a set of industrial norms, such as the ISO9000 norm.6 This norm is meant to be applicable to all firms, irrespective of the industry or the size. Of course, some industries have developed specific norms in order to specify more precisely the quality requirements, but these norms complement the ISO9000 norm rather than substitute it. Obtaining the ISO9000 certificate means fulfilling a set of quality requirements established by the ISO. It is in general a lengthy (12-18 months) and somewhat expensive process.

1.2 The ISO norms in the industry

The development of ISO9000 certification has been rapid in most developed countries over the 1990s). The increasing trend is almost universal, but one may notice some persistent international differences, which are most probably related to industrial structures (average size of firms, etc.) as well as differences in the pattern of information diffusion. The value chain is ISO certified at each step.

The International Organization for Standardization (ISO or Iso) is an international standardsetting body made up of representatives from national standards bodies. Founded in February 23, 1947, the organization produces world-wide industrial and commercial standards.

While the ISO defines itself as a non-governmental organization, its ability to set standards which often become law through treaties or national standards makes it more powerful than most NGOs, and in practice it acts as a consortium with strong links to governments. Participants include one standards body from each member country and major corporations.

ISO documents are copyrighted and ISO charges for copies of most. ISO does not, however, charge for most draft copies of documents in electronic format. Although useful, care must be taken using these drafts as there is the possibility of substantial change before it becomes finalized as a standard.

An important facet of the ISO norms is that they seem to act as an endogenous sunk cost. It means that it is not just one set up cost that remains the same forever and that firms simply have to pay to enter the game. It is in fact a cost that is rising endogenously, as more entrants apply for entering the game. At a first stage, the principal tends to impose on all its suppliers the obligation to gain certification. At a second stage, ISO standards must be regularly improved by quality experts. These experts raise the technical level of the norm (from ISO9000 to ISO9002) but they also extend the normalization to all activities (from manufacturing to services).

1.3 Impiementation of ISO 9001:200

Implementing a Quality Management System (QMS) within an organisation needs to be supported by the top management. The objective of the QMS must be clearly defined so that the system can be effective.

The design and implementation of a quality management system depends on the type, size and products of the organisation. Each company will have its own objective, however most companies objective is to increase profitability. The implementation of a Quality Management System produces four main benefits. Firstly, it helps to manage costs and risks. Secondly, it increases effectiveness and productivity. Thirdly, it allows the identification of improvement opportunities. It helps to increase customer satisfaction.

In addition to all the benefits described above, a well-managed quality system provides several competitive advantages. As a matter of fact, it enhances operational efficiency through the control on all processes and therefore cost reductions. It also allows more flexibility and the ability to respond to market opportunities. A well-managed quality system results in increasing customer loyalty and market share indeed.

ISO 9001:2000 requires a quality system to be documented, tested, measured and assessed. Management commitment is essential for the implementation and ongoing success of the Quality Management System. To that purpose, QMS must be able to be managed properly and adequate resources allocated. Practical and accessible to all employees, QMS must be measurable and reflect the overall company objectives. In order to be as efficient as possible, it should be reviewed regularly and

measured for effectiveness, adjustments must be made to reflect major changes to the organisation and business practices.

It is not essential to gain accreditation for a Quality Management System to work effectively. It depends on the organisation if they wish to gain accreditation. However, if the organisation gains accreditation, it will be recognised as an organisation that is committed to providing quality products, improvement and customer satisfaction. In addition, the organization will gain respect through the industry as a fully accredited quality company.

Quality Management System Implementation, the main steps

Responsibility

 

Process

 


·

Set objectives and goals of the Quality Management System

 


·

Appoint a Quality Team to develop and maintain the QMS

 


·

Set timelines and project scope

Management


·

Allocate resources required for the development, implementation and on-going management of the system

 


·

Inform all staff and seek participation from all levels

 


·

Decide if a Consultant is required for the project

 


·

Prepare a project plan and allocate resources

Management/
Quality Team


·

Assess an appropriate budget based on equipment, training, time and personnel required

 


·

Seek approval from management to procure required resources and attend any training

 


·

Assess method for documenting the QMS

 


·

Design templates and documentation

Quality Team


·

Set timelines for the various tasks

 


·

Schedule individual departments and positions for development of policies and procedures

 


·

Develop Quality Management System policies to reflect company objectives

 


·

Start to develop procedures and work instructions with each department

Quality Team/


·

Report to management any risks and improvement opportunities that have been found

Management


·

Document any Quality Corrective Action Requests that might be identified (identified risk areas that require management attention and improvements)

 


·

Approve and issue the Quality Management System

Management


·

Operate the QMS for a minimum period of 3 months

 


·

Carry out initial audits to ensure documentation matched processes

 


·

Ensure that "you do what you say you do" if any deficiencies are found either change processes or change the QMS to

Quality Team

 

reflect what is actually done

 


·

Assess the effectiveness of the QMS and implement any changes that might be required

 


·

Undertake management review of the QMS

 


·

Adjust resource requirements

 


·

Decide if accreditation assessment is required

Management


·

Set accreditation assessment timelines

 


·

Appoint Accreditation Body

Accreditation Body


·

Undertake Audit

 

 


·

Report findings to management including any changes required to the QMS

 


·

Make changes to the QMS according to the findings of the Accreditation Body

Quality Team/ Management


·

Advise Accreditation Body to reassess the QMS

 


·

Undertake follow-up audit

Accreditation Body


·

If all requirements are met, accreditation will be issued

 


·

Continue to audit, review and assess the QMS at the agreed time intervals

Quality Team/


·

Continue to assess risk areas and identify improvement opportunities

Management


·

Continue to review policies and procedures and make amendments as required

Accreditation Body


·

Continue to measure effectiveness of QMS to the overall company performance

 

1.4 Certification, a prerequisite for B2B e-commerce?

For complex quality-sensitive goods, the efficient functioning of B2B will necessitate certification of subcontractors by the buying firm. Certification allows alleviation of problems related to information asymmetry. It is all the more important that the subcontractor is not well known by the contractor, is small, does not have a well-established situation in the industry, etc. This, incidentally, is the profile of a firm that would most benefit from having B2B e-commerce, in order to find new contractors and expand its activity towards new areas.

With regard to the development of B2B exchanges, Certification seems to be crucial. Certification being a prerequisite for the development of B2B, countries where ISO certification is more common should be countries where B2B e-commerce has the best opportunities to develop. Therefore, countries where ISO norms were diffused widely are also countries where B2B is more frequent.

As demonstrated in this paper, the Internet has completely transformed the way businesses are conducted (e. g relationships between buyers and sellers, supply chain management). On the Internet, customers and suppliers engaging in e-commerce transactions must face two major issues, which are trust and authenticity. Firstly, it is quite difficult to trust a supplier who may be located on a different continent. Secondly, it is quite tricky to verify the supplier's conformity to management system standards. These issues are critical when the customer expects its suppliers to have management systems that conform to recognized standards. In addition, checking supplier conformity to the relevant standards becomes critical when the customer itself is required by its customers to verify the conformity of subcontractor processes to quality management system (QMS) such as ISO 9001 :2000 or ISO 14001:1996.

E-commerce supply chain management and integrated e-assurance


· Conformity assessment and assurance in e-commerce

An efficient corporate e-commerce strategy integrates a number of core business functions (see the scheme above). Some of these core functions have an obvious role to play within Internet e-commerce. First and foremost amongst these is the notion of assurance, whereby a supplier in an e-commerce transaction can satisfy a customer's need for confidence about the supplier's credentials and capabilities. The concept of assurance is how a customer validates a supplier's claims of conformity to a given standard. This can be done through e-assurance, meaning that the supplier is enabled to convey the relevant conformity assessment documents such as ISO 9000 in a secure manner, which supports validation and authentication by the customer.

The ISO/IEC Guide 2 defines conformity assessment as standardization and related activities. It defines standardization as, "any activity concerned with determining directly or indirectly that relevant requirements are fulfilled".

In addition, conformity assessment procedures provide a means of ensuring that the products, services, or systems produced or operated have the required characteristics, and that these characteristics

are consistent from product to product, service to service, or system to system. Conformity assessment includes product sampling and testing, inspection, and certification, and quality and environmental system assessment and registration. It also includes accreditation, assurance of the competence of third parties.

As conformity assessments convey information between suppliers and customers, we can say that it is a major mean of marketplace communication. From the customers and suppliers perspective, understanding of the conformity assessment process is essential. It allows to evaluate the real value of the assessment scheme and therefore to take accurate business decisions. Three main criterions must be considered:

- impartiality and competence of the assessment body;

- scope of the registration (certification);

- adequacy and appropriateness of the standard against which the organization is evaluated, and the security with which the information is transmitted.

The customer may be misled if the above criterions are poorly or not met or at all. On the Internet, this is likely to happen and that is the very reason why accreditors to customers must be highly involved. Consequently, they have ensure the integrity and credibility of the scheme during the information dissemination process.

· ISO 9000 certification and Internet e-commerce

A formal QMS helps a supplier to ensure the production of products that consistently meet customer specifications. However, we must underline that QMS standards such as ISO 9001:2000 only deal with the processes an organization uses to manage production or service provision

As certification to ISO 9000 and other sector-specific requirements helps the customer to identify and select its supplier, certification is becoming a major differentiator. By communicating on their QMS registration and certification, suppliers may remain competitive at a global level.

QMS and EMS registrars (certification bodies), the accreditation bodies that verify the competence of registrars and the certified suppliers themselves must now confront the issues surrounding the security and authenticity of ISO 9000 and ISO 14000 certificates reported on the Internet to support e-commerce transactions.

The certification bodies which register QMS which are verifying the competence of registrars and certified suppliers have to face the internet challenge. As a matter of fact, they must deal with the security and authenticity of ISO 9000 certificates which are reported on the Internet in order to support e-commerce transaction. Ensuring the security and authenticity of ISO 9000 and ISO14000 certificates of registration on the Internet is therefore critical to upholding the integrity and credibility of the conformity assessment system as a whole.

· Ensuring online security and authenticity

The certificate of registration, signifying verified conformity by a registrar, is the de facto informational instrument through which a registered (certified) supplier communicates its quality assurance credentials to the outside world.

The certificate of registration stands as a proof. It means that conformity was verified by a registrar. Thus, this document allows the registered supplier to communicate on its quality assurance credentials toward its customers. Ownership, use and display of certificates of registration have traditionally been controlled and governed by guidelines published by the registrars, which issue such certificates. In the past, paper-based certificates or registration were efficient. However, they seem inadequate when it comes to the trust, security and authenticity required by the use and display on the Internet.

The security and integrity of certificate of registration information is highly challenged by the Internet as it is necessary to resist to the corruption, alteration or falsification means available. As a matter of fact, scanned certificates displayed on supplier Web sites are subjected to downloading alteration and redistribution by external agents. This might lead to the circulation of falsified certificates and unsupported claims of registration.

If we consider ISO 9000 registration, suppliers often adopt three methods of certificate display on their Web sites:

- A statement of claim (e.g., "ISO 9002-registered") displayed on a supplier's Web site

The statement does not provide details. It means that the customer must contact the supplier or its registrar to verify that the registration is in good standing. In addition, the customer must make sure that the registrar is qualified to audit the supplier and that the scope of registration covers the product or the service. These Web - based statements of claim cannot be immediately validated and authenticated without additional work.

- A statement of claim accompanied by registrar and accreditation body marks

In comparison with a plain statement of claim, a statement of claim accompanied by registrar and accreditation body marks seems to be more credible. However, the customer is still required to contact the registrar in order to make sure that the statement of claim is valid.

- Display of certificate of registration

A scanned image of the certificate of registration is displayed upon the supplier Web site. As these scanned images can be easily downloaded, they cannot be considered as valid and secure. Once again, the customer has to validate.

Both the lack of security and authentication surrounding the use of certificates of registration on the Internet is a real exposure point for the conformity assessment industry and presents a definite threat to the integrity and trust which underpins the system. That is the reason why all registered companies should consider how to integrate the e-assurance aspect of their business within their overall corporate e-commerce strategy.

- Recommendations for registered suppliers

According to the above demonstration, suppliers who claim conformity to recognized standards have to consider how they can provide customers with this required confidence and trust by providing their credentials in a secure manner that supports online verification and authentication.

When developing their e-commerce strategy, suppliers should consider the following six points: - Make sure that the e-assurance is a key to the overall corporate ecommerce strategy

- Consider how to meet Internet buyers' need for trust and authentication. To that purpose, suppliers must show evidence of their certification validity and ownership.

- Ensure that the certificates display on the Internet resist to download and other mean or falsification or corruption. To that purpose, they can use digital certificates of registration which are encrypted, signed and secured under a public key cryptosystem.

- Ensure that certificates of registration and associated claims of conformity are served from a secure server whose identity and authenticity can be verified. Using trust services provided by a recognized Internet certificate authority such as Verisign or Entrust is one way to built in this level of assurance.

- Develop an e-assurance strategy for "going beyond the certificate". Buyers faced with choosing among suppliers who all hold valid certificates of registration will be looking for other objective evidence in support of superior performance. This will require providing quality or environmental system and other objective data, which supports the level of quality, reliability and environmental care being claimed.

- Seek your registrar's input when developing and deploying an Internet strategy for giving visibility, security and authenticity to your registration that ownership of the certificate of registration rests with the registrar and any e-assurance strategy you develop should be aligned with terms of use for the certificate specified by the registrar. Registrars are only now becoming aware of the need for digital certificates of registration, but most will be willing to offer guidance as to how conformity to management system standards can best be conveyed over the Internet.

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