LABIDI Myriam
Date de création :
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01.12.2005
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Date de dépôt :
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03.01.2006
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Niveau :
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BAC + 6
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LEVERAGING SUPPLIERS RELATIONS
THROUGH THE USE OF INFORMATION AND
COMMUNICATION TECHNOLOGIES:
The evolution of the supplier role in the
aerospace and automotive indus try
Airbus tutor: Miss Celine Dedieu Airbus Trainee: Labidi
Myriam
ESC Toulouse tutor: Mr Philippe Malaval Written in
November 2005
CONTENTS
General Introduction: Supply Chain Management
· Main Aspects and Characteristics of the Supply
Chain
· Material Flow
· Information Flow
· Buyer-Sellers Relations
· The Organization Goals Definition
· Supply Chain Planning
· Supply Chain Execution
· Strategic Procurement
Part I: Supplier Relationship Management, the extension
of Supply Chain Management
1. The SRM concept
1.1 The Technical enablers
1.2 Customer service and support: SRM support functionalities
1.3 SRM and Purchase 1.4 SRM and Marketing 1.5 Conclusion
2. Concrete Example: Boeing and the evolution of the
supplier role
2.1 Boeings transformation into a large parts and systems
integrator
2.2 The 787 Dreamliner program: the elevation of suppliers status
from provides to partners 2.3 The new supplier model: linking the supply
chain
Part II: E-commerce exchanges
1. The three e-exch ange models
1.1 Public e-marketplaces
1.2 Industry-sponsored marketplaces or consortia 1.3 Private
exchanges
2. Industry-sponsored marketplace
infrastructure
2.1 Capital investment 2.2 Participant volume 2.3 Industry-
sponsored marketplace functionnalities
3.
Private exchanges structure and functionalities
3.1 Private exchanges structure
3.2 Private exchange functionality
3.3 Private exchange value creation: the Daimler Chrysler supply
chain network example
4. Choosing between Industry sponsored marketplace
and private exchange
4.1 Sustainability of Industry-sponsored marketplaces and private
exchanges 4.2 Identification of the processes to be adressed
4.3 Value metrics to be adressed
4.4 Comparison between the development and management costs 4.5
The best practices:
· Change process: the compu!sory partnership
· A so!id business mode!
· Adding value beyond the too!s
· Customer service
· Focusing on the value proposition
· Review of the interna! processes
5. Concrete example: the aerospace exchanges
solutions
5.1 Exostar, the BAE Systems, Boeing, Lockheed Martin and
Raytheon emarketplace 5.2
MyAicraft.com
5.3 Exostar and Myaircraft potential risks
5.4 The GE Aircraft Engines position toward Exostar
Part III Quality and e-commerce, control and enhancement
of the supplier performances
1. Why quality is such a crucial stake?
1.1 The certification process: a quality communication mean 1.2
The ISO norms in the industry
1.3 Implementation of ISO 9001:2000
1.4 Certification, a prerequisite for B2B e-commerce
· Conformity assessment and assurance in e-commerce
· ISO 9000 certification and Internet e-commerce
· Ensuring online security and authencity
2. The aerospace quality strategy
2.1 The AS9000 standard
2.2 AS9100: the first international quality systems aerospace
standard
2.3 Industry managed processes: demonstration of the supplier
compliance
2.4 The Quality System Audits: the aerospace industry control
other party processes 2.5 The Oasis database: a new aerospace
procurement tool?
TRAINING PERIOD OVERVIEW AND
EXECUTIVE SUMMARY
As an Airbus trainee I had the opportunity to work for the
Procurement Quality International (PQI) section of Central
Airbus Entity. This subsection of Procurement mainly deals with quality issues.
To that purpose, internal work must be done with the Airbus Quality Responsible
as well as external work with the Supplier Quality Responsible.
This training period gave me the chance to understand how
quality control is conducted in the aerospace industry. In addition to this
overview, I get a real insight of the aerospace OEMs and supplier needs with
regard to quality issues. I also get a deep knowledge of ICT tools deployment
in a large company.
I was mainly in charge of the relationships with suppliers
concerning the use of a collaborative platform. To that regard, I did some
administrative work, meaning that I assured full completion of the registration
process by the supplier. I also produce some communication documents, which
were helping suppliers to understand the outputs and inputs of the
collaborative platform. It was also needed to give some technical guidance
through mail or phone calls. As communication was also conducted among Airbus
employees, I was in charge of producing communication documents for the
internal usage.
Related to the registration process some reporting was done
especially during the PQI meetings. As a matter of fact, some key quality
indicators were provided. They allow the measuring of the adoption level of the
collaborative platform by the suppliers. These indicators also help the team to
take corrective actions or to enhance the best actions.
All the work described above allows the cleaning up of the
suppliers' repository database used by the Airbus employees. I also take part
into the collaborative work done by one Airbus responsible with the European
Aerospace Quality Group.
With regard to technical issues, I worked in collaboration
with the support staff of the collaborative platform. I was in charge of
explaining the difficulties encountered by the external and internal users of
the platform. To that purpose written reports explained the users needs and
even propose other solutions.
In addition to the collaborative work done with the support
staff, we also had to coordinate our efforts with the other departments. The
holding of different meetings ensured that we were following the same road.
Considering the main tasks conducted during my training
period, I've decided to write over the link between the transformation of the
supplier role and the use of Information and Communication Technologies.
Throughout this paper we try to demonstrate the shift in the roles of suppliers
and how the tools provided by the Information and Communication Technologies
(ICTs) enhance the collaboration in the aerospace and automotive industry.
Considering the similarities between the automotive and aerospace supply chain,
we decided to illustrate theory with vivid examples taken from both industries.
In order to some useful benchmarking, we also decided to focus on the Boeing
practice. We most particularly examine the e-tools, which are used by the
Airbus competitor.
The main goal of this paper is to convince the readers that
concepts such as supply chain management and supplier relationship management
are not useless theories served by costly and sophisticated e-tools. We try to
demonstrate that the e-tools available can create value when implemented in the
best manner.
Considering the new face of competition, the relationship
with suppliers is no longer the same indeed. We would like to prove that the
combination of the top management vision and the use of the most appropriate
e-tools alleviate the supplier relationship to a real and highly valuable
collaboration. We even conclude that firms, which can consider themselves as
networks are adopting the "extended enterprise" business model.
We begin to introduce the discussion by explaining how supply
chain management goes beyond production and logistics functions. To that
purpose, we try to underline how supply chain management leads to a value chain
approach. Then, we examine how Suppliers Relationship Management e- tools
enabled a better collaboration with the best suppliers.
The second part of this paper focus on the two main models of
e-commerce exchanges, which are used in both automotive and aerospace industry.
In order to do that, we detail the structure and functionalities of both
exchanges. Then, we decided to explain the best practices in the case of
e-commerce exchanges adoption and implementation.
As quality is a key issue for both OEMs and suppliers in the
aerospace industry, we decided to explain the industry approach of these issues
and and its link with ICTs.
GLOSSARY OF TERMS
AECMA: European Association of Aerospace
Industries
EDI: Electronic Data
Interchange, the transfer of data between different companies
using networks, such as the Internet. As more and more companies get connected
to the Internet, EDI is becoming increasingly important as an easy mechanism
for companies to buy, sell, and trade information
E- RFx: e-request for qualification
ERP: Enterprise Resource Planning. An
amalgamation of a company's information systems designed to bind more closely a
variety of company functions including human resources, inventories and
financials while simultaneously linking the company to customers and
vendors.
FAA : Federal Aviation Administration
FAR: Federal aviation requirements
ISO: International Organization for
Standardization OEM or PRIMES: Original equipment
manufacturer
OTHER PARTIES: Independent organisations
engaged in audit and certification activities that are under control and
oversight of aerospace industry. They are industry managed
SECOND SHARED PARTIES: European association
called ASD EASE in charge of assessing Suppliers QMS, applying the same
assessment rules, and sharing the assessment results between its members. They
are industry managed
THIRD PARTIES: Independent organisations
engaged in audit and certification activities that are not under control and
oversight of aerospace industry. They are not industry managed
XML: Extensible Markup
Language is a specification developed by the W3C. XML is a
pared-down version of SGML, designed especially for Web documents. It allows
designers to create their own customized tags, enabling the definition,
transmission, validation, and interpretation of data between applications and
between organizations.
GENERAL INTRODUCTION: Supply chain
management
"As the economy changes, as competition becomes
more global, it's no longer company vs. company but supply chain
versus supply chain." Harold Sirkin, VP Boston Consulting
Group
Recently, the global market schemes have generated new
concepts and mechanisms in various economic and industrial sectors. In the
complicated global market place, "Core Competencies" of each enterprise empower
their competitive advantages. Thus, the focus of various organizations is
directed to their core competencies. For this reason, they try to manage their
internal and external resources comprehensively. This orientation to
integrating different parts of a business or a production process causes each
industry to move initially toward Computer Integrated Manufacturing (CIM).
Thereafter, they have evolved into Computer Integrated Business (CIB). More
recently, they have grown into Extended Enterprise (Browne et al.,
1996).
As a result, modern managers are engaged more and more in the
processes of Decision Making (DM) and are forced to consider all factors within
the walls of their factories, as well as external factors with a holistic
perspective. This led to Supply Chain (SC) systems or more generally, Value
Chain (VC) and Value Stream (VS) approaches. SC, VC and VS concepts and
definitions, as a total system, have been investigated by many researchers at
universities and academic centers, as well as by professionals in
industries.
The first concern of a supply chain and a value chain is
generally the purchasing process. In such cases, the focus is on the supplier
selection, supplier evaluation and relational activities with sellers. In a
larger perspective, upstream suppliers are considered as a part of a
manufacturing/ buyer enterprise. Buyers usually plan and control their systems
and link them to their suppliers. Tiers or levels of suppliers form a supply
network, with the buyer managing and leading it in an integrated way.
Finally, supply chain management leads to a value chain
approach, in which all the affecting elements related to the customer(s) are
considered and analyzed in a broader view. In this approach, manufacturers and
distributors are included in the chain. In general, a supply chain is defined
as follow: "A supply chain is the network of facilities and activities that
performs the functions of product development, procurement of material from
vendors, the movement of materials between facilities, the manufacturing
products, the distribution of finished goods to customers, and after-market
support for sustainability."
Based on this definition, such a network in a system contains
a high degree of imprecision. This is mainly due to its real-world character
and its imprecise interfaces among its factors, where uncertainties in
activities from raw material procurement to the end user make the SC
imprecise.
· Main Aspects and Characteristics of the
Supply Chain
SC systems can be studied and analyzed from several
viewpoints. There are three major perspectives of SC systems: (1) "Material
Flow", (2) "Information Flow", and (3) "Buyer-Seller Relations". Apart from
these three aspects of SC systems, there are some other building blocks for
these systems, such as raw material suppliers, manufacturers of parts,
assemblers, Original Equipment Manufacturers (OEMs), distributors, retailers,
customers, etc. It should be noted that these aspects examine the SC and all
its components in an integrated way.
· Material Flow
Manufacturers should manage their supply resources to meet
customer needs. As a matter of fact, today an integrated management of the
material flow through different levels of suppliers and distributors is
challenging for managers.
Production planning in different sections of a manufacturing
enterprise and planning its upstream and downstream activities in a harmonized
way are two of the main tasks of managing the flow of materials in an SC.
Synchronizing production planning of each entity and, in a
more detailed way, scheduling production lines or job shops in these components
of the SC are very complicated and often intractable. This complication can be
highlighted if we investigate this chain from a product-oriented point of
view.
Consider a product structure or a tree. In the real world,
each level of the product tree is assigned to a supplier. A production plan for
such a product , which uses, e.g., the MRP approach, determines a due date for
each level and each component. When all of these components are produced in one
factory, the problem is easier to solve. However, when these levels expand
through a chain of suppliers, synchronizing them is usually very complicated,
while this synchronization is an obligation in Customer-Driven Manufacturing
(CDM). Clearly, a successful plan critically needs supportive logistics.
Transportation planning, inventory management and quality assurance activities
are some logistics in the smoothing flow of materials through the SC. These
logistic activities should be managed in an integrated way.
· Information Flow
The managing and control of each system comprise several
parts. In an SC system, information management is an essential sector.
Complexities in business planning activities occur in four areas: (a)
technological revolution, (1) product changes, (2) research and development,
and (3) information explosion. The SC system could be seen as a business
enterprise with a high level of data transaction. As a matter of fact, a
well-organized information system is a foundation for a proper material flow in
the SC.
· Buyer-Seller Relations
The buyer-seller relation is the main aspect of an SC. While
traditional approaches to the buy-sell process focus on factors like the price
in the buyer-seller relation, the SC draws attention to quality, R&D, cost
reduction, customer satisfaction, and partnerships. In an SC, both external and
internal resources are important. Consequently, the relations are not
established based just on the price and cost.
In the design of new products, for instance, Early Supplier
Involvement and Concurrent Engineering are new concepts, which are applied to
the SC and lead it to a holistic and comprehensive approach. Some other aspects
of the SC, which make it different from traditional approaches are long-term
contracts with suppliers and distributors, emphasizing the value adding
activities, strategic alliances and information sharing.
· The Organization Goals
Definition
Designing and implementing a supply chain management strategy
cannot take place until an overall company business plan or strategic plan has
been determined. In the planning hierarchy, the business plan or strategic plan
is the roadmap for the direction of the company. Just as you would not begin a
car trip to a new destination without a map and directions, so too should your
company develop its own plan or roadmap as to where it wants to be in 2, 5 or
even 10 years.
1 Achieving World-Class Supply Chain Alignment: Benefits,
Barriers, and Bridges by Stanley E. Fawcett Department of Management
Marriott School of Management Brigham Young University and Gregory M. Magnan
Albers School of Management Seattle University CENTER FOR ADVANCEDPURCHASING
STUDIES2001, p8
It is important to define a company's strategy in the context
of the broader market. An examination of customer's long-range business plans
can give an indication of the anticipated market movement and what their
position will be, as well as what is necessary to be a supplier to them. This
information is usually available for those companies that are able to and
willing to take the time to meet and talk to their customers and especially
their prospective customers, those who are not yet customers but represent the
targeted market. It is also vital to keep a business plan or strategy current.
Because markets and customers rapidly change their expectations, so to must a
business plan or strategy be flexible and take into account the fluidity of the
markets. In fact, a business plan is never truly finished unless an
organization is winding up its operations.
The resources required to push the organization in the
strategic direction indicated by the business plan must be identified. The
primary resource requirements that will need to be determined are people and
human resource requirements, financial requirements, infrastructure (both
physical and technological) requirements and partner or supplier requirements.
When looking out over a period of years it will be difficult to determine
exactly what and how many resources will be required to implement a business
strategy. However, it is still important to match and plan the acquisition or
addition of resources necessary for the strategy as a check on plan credibility
and costs.
The resources identified by the company as necessary to the
strategic plan should be those sought or valued by the desired customer and
market base. For example, if a company sets aside substantial sums for adding
an Enterprise Resource Planning platform, it should be certain that the
software will improve the capability of the company to service its target
market. A company must also be certain it is providing options desired by its
current and prospective customers when adding capacity, services or products.
It is important to note that when examining the importance of resources in
executing a business plan or strategy it is necessary to look at the target
market, which may or may not include the current customer base or market.
Implementation of a business strategy requires the
understanding of supply chain management. That is the reason why it is
important to set a definition of supply chain management. Stanford University's
Global Supply Chain Management Forum states the following, "Supply
chain management deals with the management of materials, information and
financial flows in a network consisting of suppliers, manufacturers/producers,
distributors and customers".
Long-range planning for supply chain activities must be linked
with the planned activities of marketing and sales to ensure that the necessary
resources and processes are in place to support anticipated customer demand.
In order to gain efficiency, the company strategic planning
must include supply chain management at an early stage. With regard to supply
chain activities, long-range planning must link it with the marketing and sales
activities in order to support anticipated customer demand.
Sales and Operations Planning is the cohesive operational
strategy that supports the companies business strategy. It provides the means
to incorporate, both supply chain management, sales and marketing. Based on
realistic and achievable forecasts, the Sales and Operations Planning provides
the company plan. Supply chain management activities cannot be maximized if
they are conducted without long-term strategy coordination with the other
functional areas in the organization. It seems that planning is an essential
stage in supply chain management and execution.
Good forecasting is also essential as it enables the
operations function to define the best balance between the available resources
and the anticipated demand. Forecasting also allows to plan, predict and
anticipate future market demand. As customers expect more and more from their
suppliers, it is important to share schedules and forecasts with suppliers. It
should allow suppliers to use a customer's forecasted schedule and to adapt
their organizations. This forecasted schedule helps to avoid the so-called Bull
Whip Effect, which is the distortion between the end-customer demand and the
supply chain activities. The Bull Whip Effect often result from the lack of
coordinated and shared information in the supply chain which is amplified by
the forecasting of suppliers on customer's forecasts. As customer's forecasts
are rarely 100% reliable, forecasting on it should increase the Bull Whip
Effect
· Supply Chain Execution
Supply chain management enables the company to execute its
strategy through operations and process. Consequently, Supply chain management
organises the following operations:
- Production planning and scheduling
- Procurement of raw materials
- Production of goods
- Delivery to customer
Implementing supply chain management at the fist stage of the
Sales and Operations Planning allows the best use of resources. As a matter of
fact, poor asset utilization, bloated inventories, poor on time deliveries,
high shipping and storage costs and low quality often reveals poor planning
rather than poor execution.
Various tools such as Lean manufacturing, Just-In-Time, Total
Quality Management and strategic inventory management ensure the most efficient
and responsive production system, meaning that you use and have no more than
what you need at any given time. These tools focus on the reduction of change-
over times in order to produce smaller lots without substantial cost
difference.
The automotive and aerospace industries were the first ones to
lean out their supply chain. For instance, Toyota was one of the pioneers in
the Just-In-Time and lean production use within its
manufacturing systems. Toyota lowers its
production costs through the use of Total Quality Management (TQM). Total
Quality Management means that the company drives its quality principles into
its suppliers and even their suppliers' suppliers. The implementation of TQM
ensures that only quality products were delivered to Toyota assembly lines.
Therefore, the quality defects number was significantly reduced. As Toyota cars
were of higher quality at cheaper prices, Toyota was enabled to took market
share away from the American automotive companies and to develop brand value in
the United States
Boeing tried to copy the automotive model of production.
Boeing has tried to push quality up the supply chain to its suppliers. In
larger suppliers such as Honeywell Aerospace, this has even led to the
formation of on-site supplier development teams that assist suppliers in
reducing costs, lead-times and quality defects in exchange for long-term
agreements, year over-year price reductions and cost savings sharing from the
direct work of the consulting teams. The result has been that suppliers who
have participated in this program have seen higher volumes, revenues and more
predictable demand while Honeywell and Boeing, have seen lower costs, better
quality and better delivery.
Technologies such as Electronic Data Interchange
(EDI), Enterprise Resource Planning (ERP),
Manufacturing Resource Planning (MRPII) and Material
Requirements Planning (MRP) play a key role in the execution
of company operations. These technologies even change the way business is
conducted. For instance, in the automotive industry Chrysler, Ford and General
Motors put in place a common platform for EDI. In order to minimize on-floor
inventory and cash outflow, the automotive assemblers require hourly deliveries
by their suppliers. Consequently, the EDI platform main goal was to allow the
sharing of schedules both from the automotive company to the supplier and from
the supplier to the automotive company.
Being a player in the global marketplace means that the
company is enabled to access, to receive and send information. However, in
order to ensure the better use of the different technologies described, it must
be possible to automate proper internal processes meaning that they must yield
good information and results. These strategies of partnerships must be built on
trust and imply sharing of information. In addition, the exchange and
management of information must not be an undue burden for the participants.
Supply chain management cannot be considered solely as a cost
cutting tool. As a matter of fact, without direction cost cuts should impact
the services, which are valued by the customers.
· Strategic Procurement
When companies look to implement a strategic procurement
program, they should again look at what their customers should truly value and
try to shape the supply chain within their influence to meet those value
expectations as efficiently as possible.
Quite often Strategic Procurement is considered as the way to
get the lowest price from suppliers. However, it seems that the savings
generated this way are limited. As a matter of fact, companies that have
focused on developing relationships with only a few strategic suppliers have
saved significantly more in the long run.
According to the study conducted by the Golden Gate University
in California (1992) and the Mc Kinsey study (1997), purchased goods and
services could account for 50 to 80 percent of a company's
expenditure. With so much product value tied up in the costs of
procurement, the implementation of a lean supply chain strategy implies an
effective and planned partnership with suppliers.
Implementation of a strategic procurement program implies the
reshaping of the supply chain according to the value expected from the
customers. Strategic procurement allows to lower total costs, higher quality,
better delivery, fewer supplier and outsourcing of non-core operations to the
most reliable suppliers. However, this means that a narrowed supplier base may
result in less bargaining power. In addition, delivery problems should affect
operations and the functional and technical capability of suppliers should
limit the quantities and types of parts that can be purchased.
Already, many manufacturers are seeing order sizes shrink, and
frequency of delivery increase. To meet these customer requirements a company's
suppliers must be similarly aligned to meet the needs of the marketplace and
the customer. In the aerospace and automotive industries, a tier system has
been developed consisting of many levels of suppliers, assemblers and an end
assembler/marketer. Each tier works with its immediate suppliers to operate as
efficiently as possible.
In order to perform its role, a strategic procurement program
requires resources and skilled staff. For instance, the Ford motor
company's encountered a purchasing fiasco in 2002 , Ford lost about 1
million dollars in its stockpile of precious metals because of failed planning
and internal communication. As a matter of fact, the Ford's purchasing group
used the same techniques they had used in buying commodities such as steel and
copper, while Ford's procurement group was stockpiling large amounts of
precious metals. This example illustrates that a strategic procurement is
essential.
Supply chain management goes beyond production and logistics
functions. In order to support the business strategy, it is linked with
planning in coordination with sales and marketing. Several tools such as
Business Planning, Sales and Operating Planning coupled with the use of
information technology enables firms to better plan and manage their
business.
PART I: Supplier Relationship Management, the
extension of supply chain management
Supplier relationships are critical to any organisation. As
they influence product development costs, inventory levels, manufacturing
schedules and the timeliness of delivery of goods and services, Suppliers can
directly impact the financial performance and profitability of a buying
enterprise.
Many leading companies have realized that it is worthwhile
investing to make sure these relationships are managed effectively and
efficiently. In recent years, companies have invested in supply chain
management (SCM) software to automate procurement processes, improve delivery
times and reduce the cost of doing business. Nowadays, market trends, such as
increased global competition, shorter product lifecycles and the outsourcing of
business processes, require organization to improve collaboration with their
supplier base and to examine methods of further reducing the costs associated
with supplier relationships.
Supplier relationship management (SRM)
represents an evolutionary extension of supply chain management, driven by the
need for enterprises to better understand their suppliers' long-term financial
and operational contribution to the top and bottom lines. It also represents an
opportunity to improve the accuracy and speed of buyer-supplier transactions,
while improving collaborative working practices to the benefit of both parties,
driving continuous improvement and lowering total cost of ownership. It is the
next step in managing the supply chain more effectively.
Primarily, SRM tools have been developed to reduce the total
cost of ownership (TCO) for procured goods, while creating competitive
advantage for an organization through deeper relationships with its
suppliers. Another trend that highlights the need for
effective supplier relationship management is the move by enterprises to
outsource key functions, from design to product assembly to after-sales
service, in order to improve competitiveness and financial performance.
It is obvious that procurement represents the single largest
expense for most organizations. Therefore, the development of relationships
with the best suppliers is key to the company success as it ensures timely
delivery, product quality and best prices.
Different mechanisms can be used in order to reduce
procurement costs. For instance, catalogs, auctions and request for proposals
are often put in place to reach that goal. However, if the Customer
Relationship Management systems of each player are not interconnected, not
enough suppliers will respond, catalogs will not be completed of auctions. In
this case, the company cannot achieve the reduction cost expected.
It seems that one of the first concerns of IT initiatives was
the development of supplier relationship through EDI and e-procurement
solutions. To that purpose, EDI and e-procurement solutions help to exchange
data (e.g contract, order, delivery coupons) between customers and suppliers.
However, they do not really tackle the main relationship management supplier
issues such as the understanding of suppliers needs, behavior or performances
measures.
1. The SRM concept:
Supplier Relationship Management is defined as follow by the
Gartner Group: "the practices needed to establish the business rules,
and the understanding needed for interacting with suppliers of products and
services of varied criticality to the profitability of the
enterprise". Other definitions summarize SRM as the next generation of
e-procurement or integrated solution which bridges product, development,
sourcing, supply planning, and procurement across the value chain.
We are going to adopt a marketing approach toward Supplier
Relationship Management, meaning that SRM must attract, filter suppliers, and
promote the company needs. As a matter of fact, SRM needs to support the entire
supplier relationship lifecycle.
SRM must attract new suppliers as in our knowledge and global
economy, it is becoming more and more difficult to find the best supplier. SRM
must also help to acquire new suppliers by doing business with them. As working
with the best suppliers is key to maintain a competitive edge, SRM must help to
retain the best ones. As ending a contract with a "bad" supplier is another
filter, SRM must help to track the rejection of termination of contract
The main goal of SRM is to achieve the better purchase by
supporting and developing the suppliers understanding. Consequently, companies
should gain the following competitive advantages:
- Increase satisfaction of goods and services purchased and
speed up product development by promoting a shared knowledge of suppliers and
alternative technologies.
- Increase supplier's satisfaction to attract and retain the
most competitive ones.
- Lower prices for purchase and maintenance of goods and
services by improving business processes across the supply chain.
Technical integration is another key requirement of SRM
solutions implementation. Software companies often propose the integration of
both supplier's CRM and buyer's SRM. As a matter of fact, this synchronized
integration should develop the relationship and the speed of information
exchange. However, we must keep in mind that prior actions need to be conduct
before that. First of all, the company must find the proper supplier, perform
some check or investigation, and discuss the product specifications. At this
stage of implementation, the SRM solution does not need integration with the
outside. The company needs to collect its internal sources such as procurement,
sales or marketing before calling for information from the outside. As a matter
of fact, in very competitive market, suppliers are often changed and it is very
difficult to keep information up to date.
1.1 The Technical enablers
The basis of any SRM solution is a common supplier repository.
When this repository works, it can be used for reporting, analysis tools.
- Content management and document
management: the documents available can concern products and services.
They can also cover the infrastructure such as building, factory and all the
goods purchased or needing maintenance.
- Knowledge management: As the field knowledge
of a procurement officer is its key asset, the experience sharing can lower
training time. Consequently, it can impact the procurement performance.
- ERP integration: links the existing ERP and
legacy system with the SRM functionalities. Integration is the key element for
a proper SRM
1.2 Customer service and support: SRM support
functionnalities
SRM products support the company relation with its suppliers
in order to provide the best quality and most suited services to its customers
at the lowest cost. That is the reason why SRM helps to collect and manage the
information from all departments. For instance, identified product issues can
be reported by the call management unit, which updates the supplier repository.
The procurement officer is automatically informed and can contact the supplier.
Then the product line can be adapted and the product design modified in order
to solve the problem. With regard to supplier selection, this problem tracking
is highly valuable as the supplier corrective actions will be considered.
.
- Call management:
SRM focus on the calls which are made to suppliers. The
system ensures that a call for information or maintenance is followed until the
end of the process. Call management is not restricted to the purchase officers,
it can be used by every employee of the firm.
- Field service and dispatch:
In the case of maintenance the action of production and
responsible users must be coordinated. That is the reason why the concerned
employee must have granted access to specific information such as warrany,
product specifications...
- E-Service:
Call management, Field service and dispatch can be accessed via
the web and need the appropriate support
1.3 SRM and Purchase:
One of the SRM goal is to achieve the automation of the sales
force, meaning that it must help to improve the efficiency by reducing time and
cost of sales. Electronic catalogues, auctioning and electronic request for
proposals (RFP) were the last evolutions since the 70's. ISRM which,integrates
these tools and the other procurement activities (e. g product design, product
development) imposes itself as the natural evolution.
- Purchase assistant:
It manages bids and assists in the creation of the Request for
Proposal and requirement description.
- Opportunity Management System:
The identification of the company needs is key to the company
activities and that is the reason why they must be tracked from their
identification to the actual purchase. They can concern product improvements
or completely new products and services. Consequently, SRM must enable to
prioritize the needs and to track
their moves along the cycle. It can also enable to report the
activities and to manage the workflow in order to automate the paper flow.
- Purchase configuration system:
After the identification of the product or service need,
comes the design, the writing of specifications, the description and the
definition of the actions to be taken such as the financing, the best
combination of suppliers or the estimation of the price
- Partner Relationship Management:
As most of the suppliers depend upon their own suppliers
performances, partner relationship management is key to the success of both
players. That is the reason why providing the right support to your supplier
can increase its performance and consequently reduce your costs. In that
partnership perspective, the smaller companies are enabled to offer joint
products and services through consortiums. Keeping track of relationships with
its own suppliers and its suppliers' suppliers allows to identify problems or
potential improvements. As well as the relationship tracking, the assistance in
planning, recruitment, training, certification, lead management and channel
market help the partner to improve its efficiency and service.
- Interactive purchasing systems:
The definition of standard acceptance criteria and dealing with
standardized goods, allows to automate the purchase decision using an
auctioning process.
1.4 SRM and Marketing:
Marketing is at the center of any sales strategy. To many
purchase officers, the best warranty for a successful purchase is the number of
suppliers in competition. By promoting its needs through the use of marketing
techniques (single, multiple-channel campaigns) a company can attract as many
suppliers as required. Company directories can also be used, but automated
tools to search on the Internet for suppliers are now emerging .
- Campaign management system:
The search for suppliers must be pro active as simply waiting
for the suppliers to come is not efficient. Suppliers also need to be attracted
through the use of communication channels such as electronic publication,
newspaper, newsgroups and marketplaces. It is also necessary to know the cost
of these tracking sources. Furthermore, it is essential to target the best
suppliers.
- Telemarketing: After the identification of potential
suppliers, the purchase officers get in direct contacts with them in order to
collect additional information. The information collected can even lead to the
modification of the needs or product reshaping. Then, these information can be
shared among the employees of the company. The system can also keep track of
contacts.
- Web measurement tools:
Web based purchase system such as auction or RFP must be
measurable. Identification, the users profile and how they use the system must
be known in order to measure the efficiency of the Web based purchase
system.
1.5 Conclusion
The underlying philosophy of SRM system is the better
understanding of the supplier by collecting and aggregating information from
various sources (e. g purchase officer, marketing, R&D, service and
support, maintenance). Consequently, companies are allowed to identify the best
suppliers and therefore help to improve the company performance. From that
internal perspective, SRM should be seen as a complement to the buyer's CRM.
In order to gain maximum profit from Customer Relationship
Management (CRM) and SRM, both systems need to be integrated. As a matter of
fact, customer and supplier's data sources are sometimes the same. In addition,
CRM systems, which collect customer information, also provide data about
supplier's product or service quality. SRM systems collect supplier's customer
information and customer satisfaction studies, which can complement the CRM
systems. Consequently, integration should avoid redundant information and
ensure that the widest range of information sources is covered. We can conclude
that maximization of the information flow can be done though the integration of
both CRM and SRM with the major company information systems such as ERP.
2. Concrete Example: Boeing and the evolution of the
supplier role
2.1 Boeings transformation into a large parts and systems
integrator
Founded in 1916, Boeing evokes images of the amazing products
and services. Each day, more than three million people board Boeing jetliners,
335 satellites put into orbit by Boeing launch vehicles pass overhead, and
6,000 Boeing military aircraft stand guard with air forces of 20 countries and
every branch of the U.S. armed forces. They are the leading aerospace company
in the world and the No. 1 U.S. exporter. Boeing holds more than 6,000 patents,
and their capabilities and related services include advanced information and
communications systems, financial services, defense systems, missiles, rocket
engines, launch systems and satellites.
But the company is about much more than statistics or
products, no matter how awe-inspiring. Boeing's 186,900 employees, with 23,400
advanced degrees, are some of the most highly skilled, educated and motivated
in the world. Partnered with hundreds of thousands more talented people at
15,842 suppliers worldwide, Boeing sees tremendous opportunities in the years
ahead for connecting and protecting people, as well as streamlining their
supplier network to increase profitability and improve efficiency.
Boeing clearly transforms itself into an integrator of large
parts and systems. Consequently, supplier's role is completely changed. In the
past, Boeing and its suppliers were duplicating their efforts in development
and production. For instance, when designing and building equipments, the
Boeing supplier was sending it to its lab or production area. Then, the
supplier was testing and shipping this equipment to Boeing which was repeating
the very same operations.
Nowadays, Lean manufacturing principles rely more heavily on
the supply base in order to achieve customers demand. Consequently, as
suppliers jointly develop systems with Boeing, it avoids redundancies. This
Lean manufacturing approach completely shifts the role of suppliers who are not
vendors but suppliers of Boeing components,which are meeting Boeing
specifications. Lean manufacturing results in reduced cost and better
products.
As Boeing focuses its attention on the integration of large
components and systems and total life cycle support, the role of the supplier
has become even more critical. It means that suppliers are obliged to assume
more and more responsibilities. They must manage everything from raw materials
to critical certifications. They are even requested to assume the management
and oversight of quality and delivery from other suppliers in the chain.
Consequently, it is key to eliminate waste and to optimize supply chains.
For instance, Boeing applies Lean principles to its inventory
management. In order to streamline its production processes, Boeing adopted
just-in-time ordering, point-of-use delivery and internal kitting.
Consequently, Boeing suppliers were required to use just-in-time techniques.
In support of this, Integrated Defense Systems has adopted an
online supply-chain tool called consumption-based ordering. This tool allows
Boeing to share its inventory levels with suppliers. The system lets suppliers
aggregate demand and order at their discretion, building and shipping only when
Boeing inventory levels fall below specified thresholds.
The supplier role shift allows Boeing and its suppliers to set
inventory levels based on consumption rates needed to support production. As a
consequence, Boeing cut the number of storage facilities at its production
sites. Boeing facilities are no more filled with raw materials and inventory.
Boeing receives parts just in time at a given assembly area. The use of eBuy
and the Min/Max ordering system in Wichita, Kan allowed Boeing in a single year
to reduce inventory by more than $300 million.
From the supplier perspective, it is easier and more efficient
to plan the production rates rather than waiting for orders. In addition, they
are enabled to forecast staffing requirements, to better schedule maintenance
and to perform their Lean improvements.
Boeing's focus is on large-scale systems integration, which
must result in total customer solutions and lifetime support. That is the
reason why Boeing suppliers are no longer considered as subordinates but as
team members. Indeed, Suppliers imputs are critical. For instance, Goodrich and
Hamilton Sundstrand are doing more and more systems integration works, which
were usually conducted by Boeing.
In the past, each company was used to hold its strategies and
information. Data and ideas sharing significantly improved communication
between Boeing and its suppliers. It helps both players to improve their own
production systems. For instance, a better communication, processes and
understanding simplifies the testing procedure. The testing procedure, which
should be performed only one time allows lower costs and a better product.
2.2 The 787 Dreamline program: the elevation of suppliers
status from providers to partners
Suppliers on the 787 program are not just being consulted on
how to improve the current systems or components they provide. They are sharing
risk by participating early on in the design-build process to ensure the best
design is used from the start.
Boeing decided to significantly change its supplier
involvement in the 787 program. Instead of simply consulting them, Boeing
required its suppliers to share risks. In order to use the best design,
suppliers actively participate in the design-build process, meaning that they
were involved in the conceptualization, joint development and detailed design.
All the new ideas for systems and structures were considered during the
conceptualization phase. Then, Boeing selected a small number of suppliers for
the
joint development phase. This dozen of suppliers assumed a
greater responsibility than on previous new airplane projects, they became real
partners. For instance, Goodrich collaborated on the development process of the
787 nacelle and thrust reverser system. Usually, such a development process
implies the competition of a large number of people including independent
designers and competitors. The usual development process often leads to design
iterations. Instead of this, Goodrich, Boeing and others designed the 787
nacelle as a team. Then, all team members stepped back and competed normally to
win the contract.
In order to improve its supply chain efficiency, Boeing
heavily reduced its core supply base (79 percent) and increased business with
high-performing suppliers. The number of Boeings suppliers has dropped from
more than 30,000 in 1998 to 6,450 now. These 6,450 suppliers are based in more
than 100 countries. 86 percent of the purchase and change orders transactions
are conducted through eBuy. The system delivers more than 360,000 transactions
a month electronically.
Considering the relationships strengthening and the evolution
of supply chains, prime contractors focus on larger-scale assembly integration.
As they share risk, support the product throughout its life cycle and focus on
innovation and improvement, suppliers are becoming real partners, they are no
more subordinates.
· The new supplier model:
They are many reasons to move to a new supplier model.
Firstly, Procurement costs represent a high percentage of the sum spent on the
aircraft building. Consequently, the money saved in Procurement costs can be
invested in new products and services.
Second of all, better asset use by Boeing and its suppliers
is highly valuable. As a matter of fact, owning and operating facilities, which
works at reduced capacities is completely inefficient and out of sense. That is
the reason why letting the suppliers operate can be the best solution.
Therefore, it allows Boeing to invest in new technologies and its suppliers to
become strong community leaders
Thirdly, it is obvious that working with only the best
suppliers allows to maximize opportunities to consolidate work with them.
Boeing ensures the highest quality and lowest units costs that can be passed
along to the customer.
The shift in the supplier role allows Boeing to move up the
value stream by focusing on the customer voice and requirements, the airplane's
overall design, architecture and integration and then on final assembly and
delivery. Managing an efficient and responsive supplier base allows Boeing to
improve the quality and safety of the products delivered. In addition, these
products are less expensive.
Lean Supply Chain does not only concern manufacturing. It
should be applied to the whole product life cycle from raw materials to the
fleet deployment. This Lean Supply Chain dynamic implies trust between true
partners. It means that Boeing must sometimes transfer a core competency to its
suppliers, which can do it as well as Boeing and even more better. In order to
remain competitive, Boeing depends upon one healthy supply chain indeed. As the
supplier becomes an integral part of the design and production process, Boeing
and its supplier share a common destiny. Boeings success is fundamentally
linked to how well it works with its suppliers.
PART II: E-commerce exchanges
In the late 1999/early 2000, after e-markets encountered
hurdles in gaining traction, the press and investment community refocused on
the emerging consortiums. Analysts and industry experts considered that these
consortia would be "the next big thing" in the B2B landscape. By 2000, private
exchanges overtook consortia in terms of favourable media coverage. Analysts
predicted exponential growth in transaction volume and dollars in current and
near-term investments.
Obviously, we cannot consider that e-commerce exchange is the
perfect solution or a total failure. It seems that the answer lies somewhere in
between and varies from company to company. However, we must keep in main that
e-commerce exchanges offers a wide range of benefits such as streamlining of
the supply chain process, time and costs reduction or new customer
acquisition.
The e-commerce exchanges models have to face various
challenges. As a matter of fact, they have to meet high expectations related to
tight budgets and times frames for demonstrating the return on investment.
Firstly, these exchanges are must be built out on new and fast valuable
technologies. Secondly, in order to leverage the exchange technology, key
members must change the way they do business.
It seems that the best collaborative exchanges are the ones,
which are based on sustainable models. However, financial independency from the
founders can only be gained through the continued support of key members
organizations.
1. The three e-commerce exchange models
1.1 Public e-marketplaces
Often funded by venture capitalist, Public e-market places
are independently owned and develop on-line marketplaces. These neutral
e-marketplaces focus on price discovery and clearing. By listing supply and
demand for specific products and services, they try to create a transparent
market. In addition, the quick identification of trading partners and market
pricing help to reduce the cost of purchasing information gathering. 70 percent
of public e-marketplaces have either ceased operations or modified their
business model.
1.2 Industry-sponsored marketplaces or
consortia
Consortia are jointly developed and owned by several industry
suppliers. The functionalities vary from a broad to a narrow scope. For
instance, it can include supply chain forecasting and replenishment for most
purchases or only product development for a single subsystem. It can also deals
with industry standards. Examples: Covisint for the automotive industry and
Exostar for the aerospace industry;
1.3 Private exchanges (PTXs)
Private exchanges are owned by only one industry player. It
is often used to manage, monitor and therefore optimize value chain processes.
Unlike consortia, in order to participate, PTXs require partners to adapt to or
integrate with the owner's technical applications and/or data management
standards(e.g: Boeing, DaimlerChrysler)
Sixty-five consortia have been formed since January 2000. Of
the 65 consortia that have been formed, 7 have already shut down and 14 have
merged or been acquired. However, the leading players in the consortia space
are gaining traction. Their progress can be measured in terms of infrastructure
development or degree and satisfaction of use. The capital invested, the
employees hired, and functionality developed and brought on-line help to
measure the infrastructure development. The equity members and non-equity
members attraction, the transaction volume, and the use of the applications
also helps to evaluate the success of the consortia. These metrics show the
quantifiable evidence of consortia traction.
2. Industry-sponsored marketplace infrastructure:
2.1 Capital invesment
Capital committed has been under $40 million for some
consortia serving narrow industry segments or with focused functionality.
Investment has totaled $200 million or more at consortia addressing larger
industry segments with functionality addressing several value chain processes
(e.g.Covisint). With regard to the number of employees hired, six consortia out
of nine employ 60 or more full-time staff.
2.2 Participant volume
It seems that the infusion of capital from new industry
investors can be interpreted as a strong sign of industry confidence in a given
consortia. In the past years, 10 consortia gained new equity members in the
past year. In addition, many consortia have increased their base of non-equity
members and participants, or users within member companies.
We must keep in mind that non-equity members are key to the
success of a consortia as they ensure that buyers and suppliers want to use the
exchange. In addition, it is highly valuable to give more breadth in the types
of products and services traded. The transaction volume can rise as well as the
number of trading participants. For instance, Covisint's
member list is over 1,700.
Transaction volume varies from an industrial sector to
another, but at least 15 consortia have transacted over $100 million. Among
these, Covisint has transacted over $150 billion. This volume includes both
indirect products like office supplies and parts that will go directly into end
products. For instance, DaimlerChrysler has procured $3 billion worth of highly
engineered parts for future models via Covisint reverse auctions.
2.3 Industry-sponsored marketplace
functionalities
With regard to functionalities deployment, auction
functionality and on-line catalogs has been launched by many consortia. The
on-line catalogs took more time to bet put in place. As a matter of fact, you
first need to establish product hierarchies, to clean and standardize product
information. Then, you must load hundreds of thousands of stock keeping units
(SKUs) for each catalog. For instance, 200 catalogs have been rolled out by
Covisint.
In addition, tailor made functionalities meeting unique
industry needs has been rolled out by many consortia. These tailor made
functionalities include product development functionality for the auto industry
or spare parts inventory visibility for the airline industry.
Industry-sponsored marketplace functionalities mainly focus on
purchasing applications and on the architecture supporting the cross-enterprise
collaboration. Consequently, most of the consortia provide purchasing tools
such as on-line purchase order generation and routing, reverse auctions,
on-line catalogs, and e-requests for proposal or e-request for
qualification (e-RFx).
In addition, buyer-led consortia provide broader strategic
sourcing services through industry purchasing experts. These purchasing experts
help in the sourcing process from the beginning to the end. It means that they
identify commodities to source, recommend and conduct an auction, an e-RFx or
another sourcing event.
From the buyers perspective, Purchasing tools are creating
value in three main ways. Firstly, catalogs or strategic sourcing service
reduce search costs for suppliers of specific goods. Secondly, on-line purchase
order generation and routing as well as e-RFx reduce the administrative costs
of purchasing goods and services. Thirdly, auctions reduce time to complete
price negotiations.
It seems that the purchasing tools available allow the
leveraging of the aggregated volumeof purchases among multiple buyers. It
allows to improvement of the purchase price. However, some consortia did not
offer this service and privilege single-buyer sourcing events in order to
prevent anti-trust issues.
From the supplier perspective, purchasing tools enable
worldwide access to new buyers and increasing penetration with existing
accounts. As a matter of fact, suppliers noted that they are enabled to win
business from a new client through a consortia auction. Furthermore they often
receive orders from this customer for another part. However, we must keep in
mind that the benefit of increased revenues is frequently offset by reduced
margins on the business won via reverse auctions.
In several industries, suppliers gain access to purchasing
tools as well as the buying tools. For instance, Covisint market its auction
and other purchasing tools to the automotive industry players so that they
reduce their costs through reverse auctions.
From the industry perspective, the value of architecture is
created through shared systems development and management costs such as
portals. It also reduced communications costs such has data and communications
standards. In addition, system integration helps to reduce purchasing and value
chain processes administrative costs.
Some consortia went beyond procurement and architecture
functionality. For instance, Aeroxchange developed a tool,
which allows to share inventory visibility among airline industry players. This
"visible inventory" reduces both administrative costs and the time required to
find parts dedicated to maintenance. Therefore it helps to decrease flight
delays and helps to identify spare parts required for routine repair and
maintenance. With regard to internal inventory, Aeroxchange enhances inventory
management through the reduction of holding and obsolescence costs. In
addition, companies are enabled to sign agreements related to the sharing of
their inventories.
It seems that Industry-sponsored marketplaces development
plans are mainly focused on the key industry pain points. Industry pain points
can be described as the processes, which have significant impact on costs,
quality, or value of the product. As a matter of fact, these specific pain
points should be solved efficiently through industry collaboration.
3. Private exchanges structure and functionalities
3.1 Private exchange structure
While the consortia results and accomplishments are covered,
private exchanges do not reveal such information. However, we can say that at
least 25 percent of the Fortune 100 companies have built, or are building, a
private exchange. In addition, a survey conducted by AMR Research revealed that
the average cost to build a private exchange was of $83 million for Fortune 500
companies. Considering the economic context, this cost should appear as too
huge. However, it must be considered in relation to the breadth and depth of
functionality that these firms are developing.
The private exchange development varies a lot from one
exchange to another as it depends on the type of processes being addressed and
the size of the owner. In addition, some private exchanges are brand new and
others were put in place ten years ago.
Private exchange functionalities have allowed companies to
create an advantaged cost structure while changing the rules of the game in
their industry. It seems that private exchange functionalities are suddenly on
the schedule of both large and small companies.
Large companies are frequently undertaking functionality
addressing several value chain processes. DaimlerChrysler, for example, is
developing tools to address procurement, product development decision support,
and supply chain networking with multiple tiers of its supply chain.
3.2 Private exchange functionality
Obviously, the functionalities provided by private exchanges are
more diverse. Most of the private exchanges build procurement tools or tools
dedicated to other value chain processes.
It seems that the procurement tools developed by private
exchanges are similar to those developed by consortia. Usually, these tools are
eRFx, e-catalogs, auctions or data mining. However, we must keep in mind that
instead of cross-enterprise opportunities, these tools leverage individual
organization opportunities. They usually go beyond the tools put in place at
consortia but the costs are not shared. They vary from one company to another,
they are often dedicated to value chain processes such as product development,
supply chain network integration or sales and marketing
3.3 Private exchange value creation: the DaimlerChrysler
supply chain network example
As the automotive industry supply chain involves hundreds of
suppliers, its management is challenging. The Tier 1 suppliers are the ones who
have direct relationships with the OEMS. The other suppliers have indirect
relationships with the OEMS, they supply products to the OEM through other
suppliers. Consequently, the automotive supply chain can imply four levels or
more of tiers for some subassemblies.
With regard to forecast, suppliers situated at different
levels within the supply chain receive different amounts of forecasted demand
information at different times. For instance, Tier 1 might receive weekly
forecasts with 12 to 15 months of monthly demand information and 5 to 6 weeks
of weekly demand information from DaimlerChrysler. Obviously, this information
is not immediately passed on to lower-tier suppliers.
As the supplier has to deliver its orders on time, he might
hold extra inventory of both raw materials and finished product in order to met
DaimlerChrysler demand fluctuations. This inventory results in higher costs and
implies risk of obsolescence as the customer preferences might change. In
addition, the supplier might schedule overtime and incur incremental equipment
changeover costs due to late changes in the production schedule. In order to
get the product faster, the supplier might also use expedited freight.
DaimlerChrysler's forecast is changed from a number of cars
of specific makes and models, to part numbers and metrics that are meaningful
to each supplier (such as yards of a particular seat fabric). Considering the
supplier situation, DaimlerChrysler worked on the development of a software,
which translates its weekly demand forecasts to the requirements of each
supplier of its supply chain.
This translated forecast data can then be sent out to each
supplier in the company's supply chain at once. Development and implementation
of this supply chain networking functionality has many complexities that must
be overcome before it can be launched to the entire supply chain. To date it
has been piloted with three supply chain segments. However, the opportunity
represented by this functionality could yield a significant savings per car.
Based on this opportunity, DaimlerChrysler continues its development and
piloting efforts in supply chain networking.
4. Choosing between Industry-sponsored marketplace and
private exchange
Even if the tools developed by both consortia and private
exchanges do overlap each over, it is necessary to identify the most
appropriate tools. As a matter of fact, it seems that Consortia are more
appropriate when it is possible to leverage technology costs across companies
in a given industry. In addition, they better suit companies when
cross-enterprise collaboration is needed to capture one given process benefits
such as airline spare parts inventories, collaborative planning or
forecasting.
Private exchanges are more appropriate when the company
benefit from a competitive advantage such as Boeing's product development
functionality. Private exchanges must also be considered when there is no
consortia put in place or when the consortia does offer the desired tools such
as DaimlerChrysler's supply chain networking tool.
4.1 Sustainability of Industry-sponsored marketplaces
and private exchanges
Industry-sponsored marketplaces and private exchanges seem to
be both sustainable. As a matter of fact, consortia and private exchanges have
developed or develop value-creating and customer-ready functionalities.
However, the success of these functionalities greatly depends upon the ability
to gain participants adoption and value demonstration.
Three key factors support the case for the sustainability of
industry-sponsored marketplaces. Firstly, the industry players must consider
that industry-sponsored marketplaces will create functionality vital to the
future of their industry. Secondly, industry-sponsored marketplaces have
learned from the failure of the public e-marketplaces and should not make
similar mistakes. Thirdly, industry-sponsored marketplaces are morphing their
models to respond to market requirements.
Industry-sponsored marketplaces can be considered as cheap as
a group. They usually focus on few key products in order to control technology
costs. They often hire more staff after the implementation of the exchange in
order to gain incremental revenues. The industry and systems expertise
developed combined with close partnerships with customers, results in tailored
made functionalities. Industrysponsored marketplaces learned from the public
marketplaces that they must control the burn rate, create real value while
minimizing the disruption brought about by change.
It seems that two years ago consortia were reduced to
off-line buying groups which only purpose was to aggregate the purchase volume
of several companies and then negotiating better pricing from suppliers. Today,
several consortia, including Covisint, do not aggregate purchasing volume
across.
As consortia main goal is to meet its client requirements,
they did not adopt an inflexible business model, but rather what we can call a
morphing model. As a matter of fact, they are setting the product development
plans, which are meeting their member needs. They also adjust their pricing
models, tailor customer service processes and levels to the requirements of
buyers and suppliers. For instance, Covisint develops and maintains broader
functionality dedicated to several value chain processes which are critical to
the automotive industry.
Even if private exchanges are developed and managed by large
and powerful companies, that does not grant success. As a matter of fact,
private exchanges have to compete for capital, best people and the top
management support. They must also have enough time to demonstrate the return
on investment and value created.
It seems that, development costs of the more complex
functionality should be covered by the savings obtained through the purchasing
functionnality (e.g reduced prices through auctions, reduced administrative
costs from catalogs, automated process flow tools). However, the cost savings
appear in the budgets of the business units purchasing goods while development
costs fall into the e-business organization's cost center. Consequently, it is
still difficult to demonstrate that these savings cover the development costs
of a complex functionality.
In order to survive, private exchanges must create value,
ensures the top management support, partner with business unit managers to
drive internal and external adoption. They must also make sure that they
continue to meet the needs of the business units
In order to justify embarking on an investment in exchange
functionality, either through a consortia or internally through a private
exchange, it is critical to understand the value-creation potential of an
exchange. It is impossible to outline a specific set of instructions for this
assessment, as exchanges vary as much as the companies and/or industries they
serve. We can, however, outline the key issues that must be addressed in such
an analysis.
Understanding of the value-creation potential of an exchange
is key to both consortia and private exchange. Firstly, it is essential to
determine to which processes the exchange should be dedicated. Then, it must be
showed that the exchange addressed the process in the best manner. Secondly,
value metrics must be provided. Thirdly, a comparison must be made between the
value provided and the development and management costs of the exchange. This
demonstration must help to evaluate if the exchange represents a profitable
investment opportunity.
4.2 Identification of the processes to be
addressed
In order to find out the value of an exchange, it is
essential to understand what value chain processes it will address. The above
scheme outlines the value chain processes that exchanges can address. It also
gives a list of the key value chain processes and sub processes that exchanges
may be dedicated to. When the company wants to join one existing consortia, it
is easy to determine if it meets the value chain processes. Indeed, the
consortia provides some existing functionality and a development plan for
future tools.
When creating a consortia or a private exchange, it is
essential to define the processes that should be addressed through the
exchange. At first, purchasing should be considered as it is a key process,
which does not require significant industry customization. As a consequence,
purchasing tools can be chosen quickly and installed. Then, they can generate
savings that can help to fund further exchange development.
Identification of the key industry's key pain points helps to
identify other processes.(see the above scheme). Pain points should be defined
as the process, which significantly impact costs, quality, or product value
from the customer point of view. For instance, Aeroxchange address a key pain
point of the aerospace industry, as the industry holds 55 billion dollars in
inventory. Aeroxchange allows spare parts inventory visibility. It facilitates
the finding of the right part faster for unscheduled maintenance. Thus, it
reduces administrative costs of finding and required inventory levels.
Therefore, airlines are impacted by Aeroxchange as if maintenance is quicker,
the number of delayed and cancelled flights decrease.
When the processes are identified, it is essential to
determine how well the processes can be addressed. We can say that companies
must evaluate the scope of this assessment. First of all, the company needs to
know if the consortia or software address the complete value chain or only
narrow segments of the process. If the consortia or software address only
narrow segments of the process, it is important to know if it addresses the
industry pain points. In fact, few companies provide tools which address all
the aspects of a given supply chain process. However, it does not mean that the
available tools are not valuable. It means that the first stage is to focus on
the most important components of the process and then to build out
functionality over time.
It is also important to consider how well the consortia or
software chosen address the process or subprocesses. In fact, most of the
software available have been developed with a generic manufacturing industry in
mind. Consequently, the software available must be considered as a starting
point from which companies can develop their solutions. That is the reason why
the functionality assessment should be detailed enough to identify the gaps
between the tool and the deployment which should be created by the user. For
instance, Aeroxchange was obliged to work with Oracle in order to incorporate
the needs of the
airline industry into the Oracle inventory management software.
Indeed, Aeroxchange needed to provide data on the part, its location, its owner
and its condition (new, refurbished, or requiring repair).
4.3 Value metrics to be adressed
In order to evaluate the value created by an exchange, it is
essential to understand the value of creation levers. The value levers, which
can be addressed by the exchange include revenue, costs, assts, risk, cycle
times, quality and customer services.
To assess the value created by an exchange, companies must
identify the functionality provided or to be provided in terms of the value
chain processes and sub processes. Then, for each sub process, companies must
identify the value creation levers that will be addressed.
For instance, a reverse auction tool will address "establish
terms," a sub process of the sourcing process, by allowing a company to request
bids from suppliers and receive bids resulting in a final offer at the end of
the auction period. In addition, the tool will help analyze the bids as well,
though the degree to which the tool can accomplish this depends on its ability
to incorporate non-price variables (product quality and functionality, delivery
time, payment terms, etc.) into its ranking of suppliers.
Additionally, the auction tool can be expected to address the
cost lever - reducing the purchase price of goods through increasing supplier
competition - and the cycle time lever - reducing the time it takes for price
negotiations to be finalized. To quantify the value of the auction tool, it is
necessary to estimate the impact on each of these value creation levers.
Savings in the range of 2 to 85 percent have been reported on reverse auctions.
Spend categories have been auctioned without achieving savings as well. A
reasonable approach to quantifying this value would be to assume for a spend
category that your organization has not yet auctioned and plans to, that
savings would approximate those achieved by other companies who have used the
tools to source the same or similar spend categories.
Additional savings from the short cycle time of negotiation
could arise from reduced use of procurement function resources or on-time
delivery of a commodity that would otherwise be late and cause production
downtime. Savings of this type should only be included in analysis if there is
a reasonable likelihood that they would be avoided through use of the tool.
Once the Sources of Value Framework has been used to estimate
the value of each exchange tool, you are ready for the next step in assessing
the value of the exchange - comparing costs to benefits.
4.4 Comparison between the development and management
costs
The costs of the exchange include:
- Software purchase and/or development, - Systems
integration,
- Project management,
- Staff training
- Change management costs.
Software and/ or development costs are obvious. In addition,
in order to transfer information from ERP or legacy systems, systems
integration costs are need. In order to ensure the exchange development project
management costs are also required.
Training costs are important as the staff must learn how to
use the tool. They must also understand the benefits of the tools in order to
change their work procedures smoothly. Change management costs should include
internal and external communication. The communication campaign must present
the benefits of the exchange, the analysis and the implementation steps
required to transition processes. As change management is a real challenge, it
must not be underestimated.
.
The above list of costs should help to identify the key cost
components. Obviously, this list is not exhaustive. For instance, private
exchanges will need to consider the costs of getting suppliers on board and
subsidizing their systems integration until they buy into the exchange's value
proposition.
4.5 The best practices
· Change process: the compulsory
partnership
In order to successfully manage the adoption of exchange
tools by companies or within an industry, leadership, communication and
implementation are essential. To that purpose, a partnership must be built
between the exchange, investor executives, and trading partner executive. This
partnership should allow to get the vision of the most appropriate tool, its
adoption and usage. Thus, it requires a clear, broad and targeted communication
on the exchange objectives and successes. Detailed implementation planning and
execution must be done, both within the exchange and between investors and
trading partners. Active members must believe that improving supply chain
efficiency and effectiveness is critical to their firm's longterm
competitiveness. The CEO needs to communicate this vision internally within his
or her organization and externally to suppliers and the broader business
community. Once the vision has been communicated, the CEO should set the
expectations within their organization that exchange functionality will be
leveraged as much as possible. The exchange should be used regularly rather
than selectively, unless there is a compelling reason not to use it. Lastly,
the CEO will need to approve exchange funding due to the magnitude of the
investment.
The next set of partners that consortia and private exchanges
should seek is senior management. Functional and business unit senior
executives have several rolls in managing the change process. They should
reinforce the CEO's vision that the exchange is key to the company's
competitiveness, and they should extend this vision into concrete goals and
guidelines for exchange use. Goals can be in terms of transaction volume
managed by the exchange or the number of employees who should be given access
to use the exchange for purchasing or other functions. Formal guidelines should
be developed to prescribe use of the exchange for functions that can be
executed through its tools more efficiently than through offline or through
other tools. Incentives for both executives in relevant roles and other
personnel within functions impacted by exchange tools should reinforce the
outlined goals.
Senior management must also play a key role in change
management. In order to drive participation, senior management should use its
personnel networks both within and outside the organisation. Internally,
managers should be reached out in order to ensure that they understand exchange
plans and functionality. Managers must also be actively involved in the setting
of tool requirements and improvement opportunities. Outside the company, senior
executives should communicate on the value created by exchange tools.
It seems that the senior executives must sit on the board of
the exchange in order to be highly involved in the development and evolution of
the exchange. As a matter of fact, they are responsible for the function that
the exchange is enabling. Consequently, they are able to set development
priorities and provide high-level functionality requirements. In addition, they
are directly able to ensure that exchange tools are used by their
organization.
In order to ensure that implementation plans are rolled out
effectively, middle-management level must be highly involved. The
middle-management level should help to map out the impact of exchange tools on
the current processes and operations. This input is critical as it should help
the exchange team to detail the tool requirements and therefore plan the
necessary organizational changes. Consequently, we can say that the exchange
team partnership with middle management is compulsory.
· A solid business model
Obviously, Consortia must adhere to basic business rules.
However, we must underline that the previous public e-marketplace business
model was to spend equity fast in order to achieve growth and boost IPO
valuations. As this model is no longer in practice, consortia must develop a
solid business model, which meet the needs of the investing companies and
trading partners.
In order to meet investor needs, the consortia must develop
appropriate tools, add value beyond the tools and provide quality customer
service. To that purpose, members should shape the planned functionality
portfolio, the development road map and the key requirements for each tool. The
members of the consortia or the corporate senior members should follow sessions
focused on this issue in order to list their requirements. Indeed, it should
ensure that the tools put in place meet the needs of the organizations. In
addition, work sessions with suppliers should help to identify key
functionalities from the supplier perspective. These various points of view
should ensure a timely implementation and adoption of the tools.
However, in the case of less complex functionality or
specific solutions, it is not necessary to acknowledge the opinion of all the
members. The decision making process should be speed when the number of points
of view is reduced. For instance, a sourcing event based on the spend of 4 to
6
participants may not achieve the purchase volume that a
broader group purchase would, but may facilitate developing a more narrow set
of specifications for a bid. The savings can still be significant, and
furthermore, demonstrated savings from aggregated sourcing events can be
replicated for other members.
· Adding value beyond the tools
The automation of processes and the transparency of
information provided by both consortia and private exchanges result in greater
efficiency and effectiveness of the value chain activities. Thus, they create
value. That is the reason why exchanges have recruited functional, industry and
systems experts. To that regard, it seems that consortia can leverage their
expertise in order to generate incremental revenue beyond the tools and round
out their service offerings. For instance several consortia complement auction
and eRFx tools with strategic services. To that purpose, sourcing industry
experts were hired. They were enabled to determine the most appropriate spend
categories through the understanding of the supply markets for identified
categories. They finally recommended the best sourcing event, which reduce the
total cost of the category.
Exchanges have also developed systems groups with knowledge
of the industry's systems and how to integrate them with other systems. The
systems groups expertise was used to "productize" the integration process to
enhance margins, and to provide consulting on a broader range of industry
systems issue. As revenue generation is not the key goal of private exchanges,
adding value beyond the tools remains important to ensure that business units
and trading partners have the support they need to implement exchange tools.
· Customer service
Customer service is essential as it can drive the adoption
and the transaction volume. It includes training, help desk, systems
integration and "consulting" services. Training implies the creation of
selfguided on-line modules, FAQs and on-site product overview sessions. The
help desk must provide responsive support. It means that it must provide
consistent quality in handling basic questions. Systems integration must ensure
that both buyers and sellers are brought on-line in a coordinated fashion. In
order to back up the other elements of customer service, deep functional,
industry or systems expertise is needed.
· Focusing on the value proposition
In order to create value and to drive adoption, the exchange
must focus on the needs of both buyers and sellers. This focus is even
important for private exchanges as the trading partners who have an expertise
of the processes organization might ensure that the exchanges tools create
value and drive out cost.
Providing security of pricing information, non-public trading
relationships and easy integration into the exchange are the basic ways to
provide value. They are compulsory when it comes to gain the participation of
trading partners.
Lastly, pricing should be in line with value capture. If the
investors will capture most of the benefits of current exchange tools, they
should pay for most of the costs. Many exchanges are charging trading partners
little if at all for either tool usage or integration (via a low-cost means
such as browser). In addition,
exchanges often provide value-added tools for trading partners.
For instance, they might encourage suppliers to use auction and eRFx tools to
reduce their costs.
· The burn rate management
In order to manage the burn rate, many exchanges focus on a
portfolio of functionality rather than trying to cover the entire industry
supply chain. They consider a few key tools, which were essential across their
membership base, their firm and the trading partners. They also make a balance
between the tools, which allows "quick wins" and "big wins".
As a matter of fact, quick wins such as auctions and eRFx
generate near-term member value, adoption and near-term revenue. Unlike "quick
wins", "big wins" are important tools which often focus on the industry pain
points. As well as quick wins they drive substantial value but they take longer
to develop and roll out. The balance between quick and big wins is essential as
they complete each of other. "Quick wins" revenues should fund day-to-day
operations and the more complex technology development. "Big wins" should
create value for the participants and sustain value beyond the impact of the
"quick win" tools.
In order to manage technology costs efficiently, it is also
interesting to partner with the best technology provides. They can help to
bring the products live faster through leveraging pre-existing tools.
Control of the burn rate also implies the control of the
costs of integration. Most of the consortia managed it through the development
of a portfolio of integration options such as browser-reliant or full-scale
system integration. These integration options are essential as they drive both
trial and adoption. As a matter of fact, suppliers are not willing to pay for
full integration when they participate to an auction. In addition, consortia
members often want to try some basic functionality before committing to the
cost of full integration. However, founding members in the need for specialized
tools will want deep systems integration, which allows to capture greater
functionality and cost savings.
Staffing costs is part of the burn rate control. It is quite
difficult to control these staffing costs while creating and quickly rolling
out multiple tools. That is the reason why a clear strategy must be put in
place. This strategy must focus on near-term functionality objectives meaning
that the staff must meet these needs quickly and efficiently. The staff must be
hired in response to revenue growth and not in preparation for it.
· Review of the internal processes
Review of the internal processes and reengineering of these
processes must be done before the implementation of an exchange. As a matter of
fact, process efficiency can not be reach if exchange tools are supposed to
leverage internal processes.
For example, DaimlerChrysler's pilot supply chain management
tool does not simply distribute forecast information to Tier 1 suppliers,
replacing and enriching the information previously sent via EDI. It
simultaneously sends forecast information to suppliers throughout the supply
chain. This process change addresses the delays that occurred at each stage in
the supply chain and limited the quality and timeliness of information received
by lower-tier suppliers.
For instance, DaimlerChrysler had to work with the suppliers
piloting this tool to develop the suppliers' processes for using this forecast
information. The use of the forecast information is a challenge
because while the forecast could help the suppliers to order
materials earlier and schedule operations more efficiently, DaimlerChrysler may
only account for 5 percent of the suppliers' sales and other customers do not
provide similar forecasts. While process reengineering is not easy, it is vital
to creating step function improvement in the key metrics.
According to the above demonstration, it is obvious that
consortia and private exchanges create value. The range of opportunities
offered by the exchanges is wide and consistent, it can highly impact an
organization's bottom line. However, organizations must keep in mind that
exchanges require substantial resources in terms of planning, execution, and
continuous development.
5. Concrete example: the aerospace exchanges solutions
During the past several years, B2B Web-based operations have
evolved from simple sources of supplier information to online marketplaces,
with many buyers and many sellers, all focused on the industry's offerings.
Exchanges were designed to match those buyers and sellers more efficiently and
to lower their overhead costs via paperless operations.
The proliferation in recent months of business-to-business
(B2B) exchanges for the aerospace industry is symptomatic of the growing
interest in Web-based marketplaces that link buyers and sellers directly,. On
the other hand, B2B exchanges are increasingly becoming tools to achieve
specific corporate goals--such as increasing sales, improving customer service
and cutting back on excess inventory. E- commerce is supposed to eliminate
non-value-added activity. According to the chairman and chief executive officer
of the Boeing Company, electronic transactions translate into a 25 percent
surge in productivity.
5.1 Exostar, the BAE Systems, Boeing, Lockheed Martin
and Raytheon emarketplace
Boeing comprehended more than 20 disparate procurement
systems operating independently in over 50 global sites and over 8,000
worldwide trading partners. Furthermore, millions of transactions were
conducted annually through EDI and XML technologies, and more than 40 unique
supply chain and financial business processes. That is the reason why Boeing
required a comprehensive, secure and highly scalable integration solution. To
that purpose, Boeing conducted a detailed analysis and evaluation of whether
they should develop middleware as a core competency or outsource to a third
party with an established competency. They finally choose to launch Exostar.
BAE Systems, Boeing, Lockheed Martin and
Raytheon, which are among the world's leading aerospace and defense
manufacturers are known to be tough competitors. They collectively have more
than 37,000 suppliers and $71 billion in commercial and government sales.
However, facing the growing pressures of market globalization and cost
reductions, it became clear that the aerospace industry was in the need for a
mechanism to share costs and facilitate higher levels of collaboration to boost
efficiency and effectively compete. Consequently, the foursome later joined by
Rolls-Royce, launched Exostar, an electronic business-to-business marketplace
for trading everything from jet engines to wing assemblies to paper clips.
Owned and operated by the five founding partners as a separate
company, Herndon, Virginiabased Exostar provides a secure yet open environment
for trade and collaboration, yielding transactional efficiencies and supply
chain synergies.
Through Exostar, vendors can provide computer-aided drawings
or other documents to prime contractors. For the supplier, Exostar eliminates
the need to establish a separate conduit for each team member. For the prime
contractor, Exostar provides a space to collaborate with suppliers outside its
own firewall.
Operating as a managed service, Exostar's solution encrypts a
document so that it can be opened only by those who hold its encryption key,
usually the integrator and the collaborating suppliers. Conversely, only
Exostar itself has access to the logs of who opened what material, so the paper
trail cannot be compromised. Identities of participants are verified through an
independent managed public key infrastructure service from VeriSign Inc.,
Mountain View, Calif., according to Jeff Nigriny, Exostar's chief security
officer.
Exostar maintains detailed background information on each user
and a 1 2-month record of every file being accessed, what changes were made, by
who and allows no one person or company (even at Exostar) to have complete
access to all the data.
To create this highly secure environment in real time,
Exostar's Herndon, VA.-based staff turned to Needham, Mass.-based PTC for its
collaboration system--the underpinnings of the site. It hired @stake, a
security company to incorporate additional security. Exostar also licensed
security software from a number of vendors including Netegrity, which
authenticates who the participants are; Webex, which offers Web
conference systems based on secure socket layer; and eVincible,
which encrypts data as it travels between networks and while it is stored on a
server. It turned to Symantec to protect its network from viruses and it
enlisted the services of Maven, a company which continually fakes hacker
attacks into the system looking for weak points.
Rolls Royce, which won the contract to build the Trent 900
engine for Airbus's new 550-person A380 jet liner, recently put Exostar to the
test. It used Exostar's electronic collaboration service so that its engineers
could share CAD patterns and project management systems with other design
engineers at Fiat-Avio, Goodrich Corporation, Hamilton Sundstrand, Honeywell,
and Volvo.
When the project began, Rolls Royce appointed a manager who
logged onto the system to start a session. Then, Verisign verified the project
manager's identity and authority to work on the project. Verisign gave the
project manager a password and a digital certificate--a type of cyber passport
to verify online identity. The certificate resided on the manager's computer so
it was only possible to access the system from that computer. The manager then
invited others to join the project and he specified the level of access to
which each user was entitled.
Once that was completed the partners were ready to share
information. While the engineers--located from Derby, England to Chandler,
Arizona--worked on the same document using their personal digital certificates
for verification, the file itself was encrypted with a 128-bit key.
After the session ended, the file was then sent to Exostar's
data center, which provides high levels of physical and network security. Then,
when another project member wanted to access the file for revisions, it was
encrypted again before traveling over the Internet to his desktop, where it
remained encrypted until the engineer with the authorized key opens it.
Indeed, today Exostar has over 11,000 members who think it's
worth it. RRob Savidge, the chief engineer for the Rolls-Royce Trent 900,
estimates that by collaborating over the Web, Rolls Royce saved as much as 60%
on its travel budget, reduced project management errors by up to 50% and cut
the product development cycle time by up to 40%. And so far, no
break-ins.--Niall McKay
Exostar architecture is open so that the members can join
without extensive investments in internal technology and processes. In
addition, sensitive information is encrypted, according to industry standards
Electronic auctions is one option available to the exchange users.
Consequently, small businesses are enabled to register and make their products
available to everyone who is connected. One of the Exostar objectives is to
make suppliers participating as active community partner, to enhance
competition and to develop opportunities for small businesses. As it is best to
have as many companies as possible, Exostar does not impose any exclusivity
requirements on companies wishing to do business on the site. From the supplier
perspective, Exostar represents the opportunity to get into the aerospace
market. As a matter of fact, as soon as the supplier products meet the
government certification requirements, the supplier is eligible to participate
in Exostar. As small manufacturers which are producing unique and specialized
items do not have a lot of visibility, they should benefit from e-market
places.
Boeing also created the eBuy Program which
enables the aerospace supply chain to align itself with Exostar. First of all,
all the players (e. g Boeing employees, suppliers, partners) benefit from a
significant reduction of paper use through the use of the new Web-based
products. For instance, the Boeing Commercial Airplanes unit expects the saving
of 10,000 feet of paper per year after the full implementation of all the
e-business activities.
SourcePass is the Exostar online
auction system dedicated to procurement transactions. In 2002,
SourcePass helps Boeing business units to realize an average savings of 32
percent over traditional negotiation techniques.
The Enterprise Supplier Portal, which
belongs to the eBuy program is a secure business-tobusiness Web site. It allows
suppliers to get information quickly and efficiently. Consequently, it reduces
costs and increases productivity. 18,000 suppliers can access the portal.
Transaction Services allows the information to move faster and
more efficiently between Boeing and its suppliers. This data "pipeline" manages
the incoming and outgoing information from 22 business systems which support
supplier management and payment processes.
SupplyPass consists in a paperless
purchase order. It allows the suppliers to receive, acknowledge and
manage the incoming orders. Consequently, Boeing procurement groups are enable
to avoid the delivery of "hard copies" (paper copies) and therefore to reduce
the cost of delivering procurement transactions.
ForumPass is a Boeing Supplier
Web-based virtual team room. It allows to streamline communication and
therefore to reduce variability and cycle time. For instance, the Boeing 7E7
used ForumPass during the beginning design phase of an airplane
The Boeing Enterprise Supplier Tool is a single source of
enterprise supplier data. It includes information such as the diversity reports
(addresses, contact names...), reports (payment, diversity reports), corporate
agreements and data analytics.
It seems obvious that the Boeing eBuy program highly impacts
the aerospace procurement employees and their work processes. All the tools
described above allow Boeing and its suppliers to develop new business models.
These new business model goals are to simplify tasks, to increase productivity
and to standardize. As a matter of fact, this is resulting in the evolution of
the "old procurement process" which was considered as complex, fragmented,
cumbersome and costly. To that purpose, Boeing hopes to reduce significantly
its 18 procurement systems to only four or five.
Over the years, Boeing's four major businesses have built
different procurement systems which were using different software. Boeing's
business units connection with its various suppliers was a kind of messy
spaghettilike tangle of lines. Instead of one unilateral replacement, Boeing
decided to perform a measured connection to Exostar. This Exostar connection
plan use XLM-based standards.
The access to Exostar simply requires a browser, Internet
connection and a security password. This easy access presents several
advantages for both Boeing and its suppliers. From the Boeing perspective, it
provides links to legacy system and cut the number of procurement system. In
addition,
through the use of a supplier profile database, Boeing is
allowed to do the strategic evaluation of supplier data.
As Exostar uses XML rather than complicated electronic data
interchange (EDI) formats, more suppliers can access the exchange at lower
cost. Unlike XML, EDI are expensive as they require suppliers to put money into
the batch. XML only requires the use of a browser. Using Exostar and XML,
different units of Boeing can use the same interface to connect to suppliers.
Accounting, inventory, shipping and racking systems all benefit from the XML
use
5.2
MyAircraft.com
The aerospace industry has inventories worth about $50
billion, mostly in spare parts. But the annual demand for new spares and
repairs amounts to about $30 billion. Consequently, Inventory improvement is
one of the main motivation when joining an exchange.
One of the most viable competitors emerging today is
MyAircraft.com, launched by industry
powerhouses United Technologies Corp., Honeywell, and i2 Technologies. These
firms collectively have about $25 billion in annual revenue. Like Exostar,
MyAircraft.com is an independent
company created to provide an electronic exchange for airlines, manufacturers
and suppliers aerospace after-market parts and services. The BFGoodrich Company
recently announced it will became a partner.
MyAircraft.com site offers products
from parent companies United Technologies and Honeywell. But new capabilities
will be added for supply chain management and technical data handling. The site
will earn revenues from transaction fees and technical publication subscription
sales.
It is important to note that neither Exostar nor MyAircraft plan
to impose exclusivity requirements to companies wishing to do business on their
sites.
5.3 Exostar and MyAircraft potential risks
In order to gain the participation of other companies,
Exostar and MyAircraft promote the openness of their systems. They do not want
to be perceived as exclusive clubs. However, other industry players consider
the risk of anti-trust issues if some companies find out that access to certain
exchanges are restricted. To that regard, Exostar argues that the system was
secured through legal advice. MyAircraft considers that its main objective is
inventory management and the automation of supplier-buyer transactions.
Other industry players think that there is much more to
achieve growth in the industry than having an e-market place or other kind of
Web sites. For instance, Messier-Dowty (SNECMA Group) as a Web exchange
dedicated to selling parts and a larger site dedicated to electronic business
transaction. The Messier- Dowty company uses Internet as a customer-service
tool but does not view the Web exchange as an increasing sales tool. They still
believe in the face-to-face contact, meaning that if you do not meet the
customers in person, you loose market-share. From that perspective, E-business
is just a tool.
5.4 The GE Aircraft Engines position toward
Exostar
One of the industry's most prominent firms has already
experienced success with its own e- business site. General Aircraft Engines has
assigned 300 employees to the Web Center. The airlines or maintenance shops
which would like to gain access to the Web Center must be pre-approved by GEA.
The pre-approved companies can buy spare parts, research technical publications
and remotely diagnose the condition of specific equipment. It means that they
can receive information on the status of an engine while the engine is in
flight.
While the Customer Web Center performs the "selling" function,
GEA has a Supplier Web Center for its 1,200 suppliers. As the "buying" side of
GE's Web operation has automated many tasks, about 200 positions in the
purchasing department were thus eliminated.
Having 1,200 suppliers on the supply chain Web Center allows
GE to do forecasting, scheduling, part shipments, drawings, quality control
documents. GEA was used to spend a million-and-a-half dollars shipping
blueprints to customers. Now, they pull drawings off the web and print them out
themselves. When there is no value added in a task, you can automate that and
eliminate people associated with it.
GEA also plans to launch a site for military customers.
Military customers will have access to spare parts, product support and
component repair status. Even if most of the content material on GEAE's sites
is proprietary or sensitive, they do not have any top-secret information on the
Web. However, commercial and military customers have their data stored
separately and cannot access that data unless they are authorized.
GEA decided not to participate in Exostar. As a matter of
fact, the volume of the GE company as a whole is as big or bigger than the
volume of the Exostar founding members combined. In addition, while
concentration in aerospace may cause antitrust issues, there will be no
antitrust risk by combining the GE companies.
Furthermore, GEA does not want tot get tied up with five
companies in a big bureaucratic structure. As GEA belongs to a 120 billion
dollar company, it has got enough leverage, focus and expertise to drive its
own e-marketplace.
From the GEA perspective, participating in Exostar would mean
to source the same goods and being charged the same prices by vendors. Sharing
purchasing power with other companies should lead to a competitive advantage
lost. With regard to cost control benefits, GEA estimates that they do not need
it from Exostar as they already have their own cost control.
According to GEA top management, the aviation and aerospace
industries challenge is to better manage the interface between product
manufacturers and the airlines themselves so that the customers get more
benefits and gain productivity.
As every company is affected by what other exchanges are
doing, the development of standards throughout the B2B exchange universe will
be a top priority. There are all kinds of exchanges which all tackling it from
different perspectives. GEA wants to stay GE-branded, give its customers
state-of-the-art functionality and be fast to market, building de facto
standards.
GE's status as one of the world's three major engine
manufacturers means that, no matter what exchanges are out there, GE will be a
player. Obviously, exchanges which are becoming intermediaries, cannot survive
without GE. Consequently, there is no rush for GE to get in these exchange but
they won't allow these exchanges to take over their relationship with their
customers.
GEAE's top competitor, Pratt & Whitney, is affiliated
with
MyAircraft.com. Pratt & Whitney
is owned by United Technologies. The third major engine maker, Rolls-Royce,
announced it is launching an e- business portal called "aeromanager," which
will provide tailor-made fleet management solutions to the aviation industry.
The portal is a joint venture with San Diego-based Science Applications
International Corporation.
It is unlikely that all the exchanges currently in business
will survive in the long term. For instance, one of those exchanges, AviationX,
appears already to have folded. Phone calls to AviationX offices in Arlington,
Va., were not returned.
Some aerospace industry players believe that there is no room
in the industry for more than one exchange, but that there will be dropouts as
time goes on. Another exchange that was scheduled to begin operations in the
summer of 2000 is
Aerospan.com, an e-business site for
the aviation transportation industry. The company predicted it would help boost
airline profitability by 26 percent.
PART III: Quality and e-commerce, control and
enhancement of the supplier performances
With the continuing popularity of the ISO quality management
system on a world-wide basis, more sector specific quality management systems
are using the ISO 9001:2000 as a basis for their sector specific requirements.
This trend has highly impacted the aerospace and automotive industry. The
aerospace industry developed AS9100 and the automotive industry the ISO TS
16949 which both use ISO 9001:1994 as the foundation of their specific industry
requirements
The nature of an organization's relationship with its
suppliers has dramatically changed. As companies focus on their core
competencies, outsourcing and co-development are on the increase. These changes
have created a need to increase visibility into supplier quality and improve
supplier accountability. Some of the best practices employed include:
- Supplier-specific approval workflows
- Providing comprehensive visibility into supplier quality
issues
- Performing root cause analysis
- Contract Compliance
- Implementing corrective actions
- Charging cost of poor quality back to the supplier
1.Why quality is such a crucial stake?
In manufacturing, quality is the concept of making
products fit for a purpose and with the fewest defects. Many different
techniques and concepts have been tried to minimize defects in products,
including Zero Defects or Six Sigma.
The purchase of intermediate products highly impacts the
efficiency of the productive process and the value chain of the buying company.
That is the reason why quality of the parts bought, the design specifications
and the overall reliability of the selling company are crucial.
This is why direct purchases generally involve long-term
relationships and not the type of 'faceless' exchange that e-commerce is
supposed to make possible since most business transactions are not anonymous.
Some sort of face to face (F2F) exchange would then be involved here too, for
basically the same sort of reasons as mentioned earlier: if information and
communication technologies (ICTs) decrease the cost of conveying and treating
information, they do very little when it comes to decreasing information
asymmetries. This is why it is sometimes said that the Internet will be used to
deepen already existing business relationships between companies rather than to
create new ones.
1.1 The certification process: a quality communication
mean
Certification can be made by third parties or by contractors
themselves, in which case the implications for competition differ accordingly.
Whereas, for business to consumer (B2C), certification is
necessarily made by a third party because the individual consumer
cannot afford to pay the cost of certification, both possibilities exist for
B2B. Which option will be chosen depends on the market.
Certification by the contractors
Large contractors certify their own subcontractors: they
express minimum quality demands in order for the subcontractor to be allowed to
bid Firms and Suppliers for online tenders. This actually enables the
contractor to have more control on the subcontractor, in order to extract more
rent. This process also favors the establishment of long-term business
relationships through repeated contracts.
Certification by third parties
There also exist more public ways for quality certification.
The primary goal of certification is to give public information about a company
to other companies, which could consider doing business with the former. Third
parties may step in to certify that the company fulfils some previously
specified quality demands.
Concerning industrial norms, the International Standard
Organisation (ISO) proposes a set of industrial norms, such as the ISO9000
norm.6 This norm is meant to be applicable to all firms, irrespective of the
industry or the size. Of course, some industries have developed specific norms
in order to specify more precisely the quality requirements, but these norms
complement the ISO9000 norm rather than substitute it. Obtaining the ISO9000
certificate means fulfilling a set of quality requirements established by the
ISO. It is in general a lengthy (12-18 months) and somewhat expensive
process.
1.2 The ISO norms in the industry
The development of ISO9000 certification has been rapid in
most developed countries over the 1990s). The increasing trend is almost
universal, but one may notice some persistent international differences, which
are most probably related to industrial structures (average size of firms,
etc.) as well as differences in the pattern of information diffusion. The value
chain is ISO certified at each step.
The International Organization for
Standardization (ISO or Iso) is an
international standardsetting body made up of representatives from national
standards bodies. Founded in February 23, 1947, the organization produces
world-wide industrial and commercial standards.
While the ISO defines itself as a non-governmental organization,
its ability to set standards which often become law through treaties or
national standards makes it more powerful than most NGOs, and in practice it
acts as a consortium with strong links to governments. Participants include one
standards body from each member country and major corporations.
ISO documents are copyrighted and ISO charges for copies of
most. ISO does not, however, charge for most draft copies of documents in
electronic format. Although useful, care must be taken using these drafts as
there is the possibility of substantial change before it becomes finalized as a
standard.
An important facet of the ISO norms is that they seem to act
as an endogenous sunk cost. It means that it is not just one set up
cost that remains the same forever and that firms simply have to pay to enter
the game. It is in fact a cost that is rising endogenously, as more entrants
apply for entering the game. At a first stage, the principal tends to impose on
all its suppliers the obligation to gain certification. At a second stage, ISO
standards must be regularly improved by quality experts. These experts raise
the technical level of the norm (from ISO9000 to ISO9002) but they also extend
the normalization to all activities (from manufacturing to services).
1.3 Impiementation of ISO 9001:200
Implementing a Quality Management System (QMS) within an
organisation needs to be supported by the top management. The objective of the
QMS must be clearly defined so that the system can be effective.
The design and implementation of a quality management system
depends on the type, size and products of the organisation. Each company will
have its own objective, however most companies objective is to increase
profitability. The implementation of a Quality Management System produces four
main benefits. Firstly, it helps to manage costs and risks. Secondly, it
increases effectiveness and productivity. Thirdly, it allows the identification
of improvement opportunities. It helps to increase customer satisfaction.
In addition to all the benefits described above, a
well-managed quality system provides several competitive advantages. As a
matter of fact, it enhances operational efficiency through the control on all
processes and therefore cost reductions. It also allows more flexibility and
the ability to respond to market opportunities. A well-managed quality system
results in increasing customer loyalty and market share indeed.
ISO 9001:2000 requires a quality system to be documented,
tested, measured and assessed. Management commitment is essential for the
implementation and ongoing success of the Quality Management System. To that
purpose, QMS must be able to be managed properly and adequate resources
allocated. Practical and accessible to all employees, QMS must be measurable
and reflect the overall company objectives. In order to be as efficient as
possible, it should be reviewed regularly and
measured for effectiveness, adjustments must be made to reflect
major changes to the organisation and business practices.
It is not essential to gain accreditation for a Quality
Management System to work effectively. It depends on the organisation if they
wish to gain accreditation. However, if the organisation gains accreditation,
it will be recognised as an organisation that is committed to providing quality
products, improvement and customer satisfaction. In addition, the organization
will gain respect through the industry as a fully accredited quality
company.
Quality Management System Implementation, the main
steps
Responsibility
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Process
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Set objectives and goals of the Quality Management System
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Appoint a Quality Team to develop and maintain the QMS
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Set timelines and project scope
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Management
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Allocate resources required for the development, implementation
and on-going management of the system
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Inform all staff and seek participation from all levels
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Decide if a Consultant is required for the project
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Prepare a project plan and allocate resources
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Management/ Quality Team
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Assess an appropriate budget based on equipment, training, time
and personnel required
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Seek approval from management to procure required resources and
attend any training
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Assess method for documenting the QMS
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Design templates and documentation
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Quality Team
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Set timelines for the various tasks
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Schedule individual departments and positions for development of
policies and procedures
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Develop Quality Management System policies to reflect company
objectives
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Start to develop procedures and work instructions with each
department
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Quality Team/
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Report to management any risks and improvement opportunities
that have been found
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Management
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Document any Quality Corrective Action Requests that might be
identified (identified risk areas that require management attention and
improvements)
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Approve and issue the Quality Management System
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Management
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Operate the QMS for a minimum period of 3 months
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Carry out initial audits to ensure documentation matched
processes
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Ensure that "you do what you say you do" if any deficiencies are
found either change processes or change the QMS to
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Quality Team
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reflect what is actually done
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Assess the effectiveness of the QMS and implement any changes
that might be required
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Undertake management review of the QMS
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Adjust resource requirements
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Decide if accreditation assessment is required
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Management
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Set accreditation assessment timelines
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Appoint Accreditation Body
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Accreditation Body
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Undertake Audit
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Report findings to management including any changes required to
the QMS
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Make changes to the QMS according to the findings of the
Accreditation Body
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Quality Team/ Management
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Advise Accreditation Body to reassess the QMS
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Undertake follow-up audit
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Accreditation Body
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If all requirements are met, accreditation will be issued
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Continue to audit, review and assess the QMS at the agreed time
intervals
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Quality Team/
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Continue to assess risk areas and identify improvement
opportunities
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Management
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Continue to review policies and procedures and make amendments
as required
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Accreditation Body
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Continue to measure effectiveness of QMS to the overall company
performance
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1.4 Certification, a prerequisite for B2B
e-commerce?
For complex quality-sensitive goods, the efficient
functioning of B2B will necessitate certification of subcontractors by the
buying firm. Certification allows alleviation of problems related to
information asymmetry. It is all the more important that the
subcontractor is not well known by the contractor, is small, does not have a
well-established situation in the industry, etc. This, incidentally, is the
profile of a firm that would most benefit from having B2B e-commerce, in order
to find new contractors and expand its activity towards new areas.
With regard to the development of B2B exchanges,
Certification seems to be crucial. Certification being a prerequisite for the
development of B2B, countries where ISO certification is more common should be
countries where B2B e-commerce has the best opportunities to develop.
Therefore, countries where ISO norms were diffused widely are also countries
where B2B is more frequent.
As demonstrated in this paper, the Internet has completely
transformed the way businesses are conducted (e. g relationships between buyers
and sellers, supply chain management). On the Internet, customers and suppliers
engaging in e-commerce transactions must face two major issues, which are trust
and authenticity. Firstly, it is quite difficult to trust a supplier who may be
located on a different continent. Secondly, it is quite tricky to verify the
supplier's conformity to management system standards. These issues are critical
when the customer expects its suppliers to have management systems that conform
to recognized standards. In addition, checking supplier conformity to the
relevant standards becomes critical when the customer itself is required by its
customers to verify the conformity of subcontractor processes to quality
management system (QMS) such as ISO 9001 :2000 or ISO 14001:1996.
E-commerce supply chain management and integrated
e-assurance
· Conformity assessment and assurance in
e-commerce
An efficient corporate e-commerce strategy integrates a
number of core business functions (see the scheme above). Some of these core
functions have an obvious role to play within Internet e-commerce. First and
foremost amongst these is the notion of assurance, whereby a supplier
in an e-commerce transaction can satisfy a customer's need for confidence about
the supplier's credentials and capabilities. The concept of assurance is how a
customer validates a supplier's claims of conformity to a given standard. This
can be done through e-assurance, meaning that the supplier is enabled to convey
the relevant conformity assessment documents such as ISO 9000 in a secure
manner, which supports validation and authentication by the customer.
The ISO/IEC Guide 2 defines conformity assessment as
standardization and related activities. It defines standardization as, "any
activity concerned with determining directly or indirectly that relevant
requirements are fulfilled".
In addition, conformity assessment procedures provide a means of
ensuring that the products, services, or systems produced or operated have the
required characteristics, and that these characteristics
are consistent from product to product, service to service, or
system to system. Conformity assessment includes product sampling and testing,
inspection, and certification, and quality and environmental system assessment
and registration. It also includes accreditation, assurance of the competence
of third parties.
As conformity assessments convey information between
suppliers and customers, we can say that it is a major mean of marketplace
communication. From the customers and suppliers perspective, understanding of
the conformity assessment process is essential. It allows to evaluate the real
value of the assessment scheme and therefore to take accurate business
decisions. Three main criterions must be considered:
- impartiality and competence of the assessment body;
- scope of the registration (certification);
- adequacy and appropriateness of the standard against which the
organization is evaluated, and the security with which the information is
transmitted.
The customer may be misled if the above criterions are poorly
or not met or at all. On the Internet, this is likely to happen and that is the
very reason why accreditors to customers must be highly involved. Consequently,
they have ensure the integrity and credibility of the scheme during the
information dissemination process.
· ISO 9000 certification and Internet
e-commerce
A formal QMS helps a supplier to ensure the production of
products that consistently meet customer specifications. However, we must
underline that QMS standards such as ISO 9001:2000 only deal with the processes
an organization uses to manage production or service provision
As certification to ISO 9000 and other sector-specific
requirements helps the customer to identify and select its supplier,
certification is becoming a major differentiator. By communicating on their QMS
registration and certification, suppliers may remain competitive at a global
level.
QMS and EMS registrars (certification bodies), the
accreditation bodies that verify the competence of registrars and the certified
suppliers themselves must now confront the issues surrounding the security and
authenticity of ISO 9000 and ISO 14000 certificates reported on the Internet to
support e-commerce transactions.
The certification bodies which register QMS which are
verifying the competence of registrars and certified suppliers have to face the
internet challenge. As a matter of fact, they must deal with the security and
authenticity of ISO 9000 certificates which are reported on the Internet in
order to support e-commerce transaction. Ensuring the security and authenticity
of ISO 9000 and ISO14000 certificates of registration on the Internet is
therefore critical to upholding the integrity and credibility of the conformity
assessment system as a whole.
· Ensuring online security and
authenticity
The certificate of registration, signifying verified
conformity by a registrar, is the de facto informational instrument through
which a registered (certified) supplier communicates its quality assurance
credentials to the outside world.
The certificate of registration stands as a proof. It means
that conformity was verified by a registrar. Thus, this document allows the
registered supplier to communicate on its quality assurance credentials toward
its customers. Ownership, use and display of certificates of registration have
traditionally been controlled and governed by guidelines published by the
registrars, which issue such certificates. In the past, paper-based
certificates or registration were efficient. However, they seem inadequate when
it comes to the trust, security and authenticity required by the use and
display on the Internet.
The security and integrity of certificate of registration
information is highly challenged by the Internet as it is necessary to resist
to the corruption, alteration or falsification means available. As a matter of
fact, scanned certificates displayed on supplier Web sites are subjected to
downloading alteration and redistribution by external agents. This might lead
to the circulation of falsified certificates and unsupported claims of
registration.
If we consider ISO 9000 registration, suppliers often adopt
three methods of certificate display on their Web sites:
- A statement of claim (e.g., "ISO
9002-registered") displayed on a supplier's Web site
The statement does not provide details. It means that the
customer must contact the supplier or its registrar to verify that the
registration is in good standing. In addition, the customer must make sure that
the registrar is qualified to audit the supplier and that the scope of
registration covers the product or the service. These Web - based statements of
claim cannot be immediately validated and authenticated without additional
work.
- A statement of claim accompanied by registrar
and accreditation body marks
In comparison with a plain statement of claim, a statement of
claim accompanied by registrar and accreditation body marks seems to be more
credible. However, the customer is still required to contact the registrar in
order to make sure that the statement of claim is valid.
- Display of certificate of registration
A scanned image of the certificate of registration is displayed
upon the supplier Web site. As these scanned images can be easily downloaded,
they cannot be considered as valid and secure. Once again, the customer has to
validate.
Both the lack of security and authentication surrounding the
use of certificates of registration on the Internet is a real exposure point
for the conformity assessment industry and presents a definite threat to the
integrity and trust which underpins the system. That is the reason why all
registered companies should consider how to integrate the e-assurance aspect of
their business within their overall corporate e-commerce strategy.
- Recommendations for registered suppliers
According to the above demonstration, suppliers who claim
conformity to recognized standards have to consider how they can provide
customers with this required confidence and trust by providing their
credentials in a secure manner that supports online verification and
authentication.
When developing their e-commerce strategy, suppliers should
consider the following six points: - Make sure that the e-assurance is a key to
the overall corporate ecommerce strategy
- Consider how to meet Internet buyers' need for trust and
authentication. To that purpose, suppliers must show evidence of their
certification validity and ownership.
- Ensure that the certificates display on the Internet resist
to download and other mean or falsification or corruption. To that purpose,
they can use digital certificates of registration which are encrypted, signed
and secured under a public key cryptosystem.
- Ensure that certificates of registration and associated claims
of conformity are served from a secure server whose identity and authenticity
can be verified. Using trust services provided by a recognized Internet
certificate authority such as Verisign or Entrust is one way to built in this
level of assurance.
- Develop an e-assurance strategy for "going beyond the
certificate". Buyers faced with choosing among suppliers who all hold valid
certificates of registration will be looking for other objective evidence in
support of superior performance. This will require providing quality or
environmental system and other objective data, which supports the level of
quality, reliability and environmental care being claimed.
- Seek your registrar's input when developing and deploying an
Internet strategy for giving visibility, security and authenticity to your
registration that ownership of the certificate of registration rests with the
registrar and any e-assurance strategy you develop should be aligned with terms
of use for the certificate specified by the registrar. Registrars are only now
becoming aware of the need for digital certificates of registration, but most
will be willing to offer guidance as to how conformity to management system
standards can best be conveyed over the Internet.
2.The aerospace quality strategy
As the aerospace industry operates in a global market and
relies on a complex supply chain, quality management requirements are crucial.
As a consequence, the manufacturers, the suppliers and service organisations
succeeding in this highly competitive market are those who consider management
as a key business driver.
The aerospace supply chain can be described as a pyramid with
a few major Vehicle, Airframe and Propulsion Manufacturers (Tier 1) at the top
supported by Integrators, Major Assemblers, Component Designers, Specialty
Electronics and Software Designers at the 2nd and 3rd
Tiers; and Make-to-print Machine Shops and Fabricators at Tier 4. Lower in the
pyramid are Distributors and Detail Hardware providers and Raw Material
manufacturers. Across all six tiers are organizations that provide Special
Processes.
The Aerospace products, which are huge and complex must be
highly reliable, perform over a long period of time, comply with Public safety
requirements, and use complex platform. They also take years and billions of
dollars of investments. That is the reason why new products are being developed
more and more by teams which creates a virtual product enterprise. This ability
to collaborate has become the key success of an enterprise. That is the reason
why standards are critical to support these product partnerships.
ISO 9000 changed the way the world looked at managing quality.
But to implement ISO 9000, the aerospace industry required a new strategy for
developing an international quality system and for implementing the standards
required to successfully drive those changes down through one of the largest
and most complex supply chains of any industry. The Boeing Company for example,
has over 15 000 suppliers in over 80 countries.
If we consider the past ten years, we can say that the
aerospace industry has significantly improved its quality philosophy and
processes deployment. The aerospace OEMs began to add company-specific
requirements to customer and regulatory requirements such as MIL-Q-9858,
AQAP-1, and NASA and FAA FARs. Suppliers were supposed to adapt to each
company-specific requirements in order to meet the customer's needs. Then, each
OEM was performing audits against its own requirements. With regard to the
implementation and interpretation of the aerospace quality standards, it is
obvious that the performed audits were resources consuming for both the OEM and
the supplier. In addition, the slight differences between the company-specific
requirements obliged the suppliers to be constantly audited to different
criteria for basically the same top-level standard.
In 1995, several major aerospace manufacturers recognized the
need for uniform supplier requirements. That is how they formed the American
Society for Quality (ASQ) and then create the American Aerospace Quality Group
(AAQG). At first, the AAQG considered the use of the ISO 9001 as a stand-alone
document but they rapidly figured out that the aerospace required too much
supplementation. They tried to create an industry quality system called ARD900
published by the Society of Automotive Engineers in 1996. Then, split from the
ASQ, the AAQG formed the SAE Aerospace Council subcommittee. The main objective
of the SAE was the creation of standardized quality requirements for the
aerospace industry. Finally, in 1997, the SAE released a new standard called
AS9000.
In December 1998, the aerospace industry established the
International Aerospace Quality Group (IAQG), with representation from around
the world, with the stated objective of establishing and maintaining
"a dynamic co-operation based on trust between
international aerospace companies on initiatives to make significant
improvements in quality and reductions in cost throughout the value
stream".
According to the problem of duplicate and contradictory
requirements, the aerospace industry learned the hard lesson that product and
service quality in determining customer selection is as important as price or
delivery.
We must also consider the structure of the aerospace industry
itself. As Design and development's high costs favour joint partnerships, most
of the aerospace players are both suppliers and customers to each others and
their supplier network. That is the very reason why a level playing field was
necessary when quality matters are concerned. Consequently, the IAQG
stated that: "Where quality is concerned, there's no competitive
advantage."
2.1 The AS9000 standard
The main interest of the AS9000 is its focus on areas of
importance to the aerospace industry. The recognition of the
relationships and requirements of regulatory agencies is one key
feature of AS9000. Furthermore, the supplier community is considered as an
extension of the processes and procedures of the customer. Therefore, the
supplier must be tightly controlled in order to reduce variation. AS9000 put
the stress on the processes following which can have extreme consequences on
the product's safety, reliability and performance.
AS9000 also adds industry-specific requirements such as
foreign object damage control, which is one of the most prevalent and deadly
problems of the aerospace. The standard highlights the importance of quality
along the entire supply chain. Process planning and control is also
important--not just for a process itself but also for the tooling, equipment,
software and people involved. Finally, AS9000 increases requirements for
documenting results because many times the only evidence that processes have
been correctly performed is the documentation created while the work was
underway
Although AS9000 satisfied these immediate needs, the AAQG
recognized that OEMs operate globally. In 1998, ISO Technical Committee 20,
which is involved in aerospace standards, agreed to sponsor Working Group 11,
which created an ISO technical paper for quality system requirements. It used
as a template AS9000 and a corresponding European document called prEN 9000-1.
However, if ISO TC 20 published the document, the standard would've taken
additional time to implement and would've lost its ISO 9000 identity, as did a
similar standard developed by the automotive industry. About this time, the
IAQG was formed to help facilitate standardization and cooperation among major
aerospace OEMs.
2.2 AS9100: the first international quality systems
aerospace standard
There are a variety of motivators influencing the
introduction of the AS EN SJAC 9100 standard; among these motivators, the data
provided by the various aviation regulatory agencies revealed that the original
equipment manufacturers (OEMs) were exercising insufficient control of the
supplier base.
The industry co-operated in producing AS EN SJAC
9100, the first international quality systems standard specifically developed
by and for the aerospace industry. It is the first single standard
available for use across the global aerospace community. It includes
requirements necessary to address both civil and military aviation and
aerospace needs. The industry-developed common quality management
system requirements within the standard ensures a consistency of
approach throughout the supply chain, both nationally and internationally.
The AS9100, was developed by a conjunction of parties
including the International Organization for Standardization (ISO) This was
accomplished with the support of the International Aerospace Quality Group
(IAQG), which is comprised of members of the aerospace industry from the United
States, Europe, Japan, Brazil and Mexico. The Society of Automotive Engineers
(SAE) published the standard in late 1999. The motive behind the AS9100 was to
create a truly international standard for the worldwide aerospace industry. As
such, the standard complements ISO 9000 requirements by adding provisions that
address both civil and military aerospace specifications.
The new standardized document, called 9100, is still
based on ISO 9001:1994(E), although it was published separately by
each country's aerospace association or standards body. In the United States,
it was an SAE document called AS9100. In Europe it's known as AECMA EN9100, and
in Japan it's JIS Q 9100. It's also published in Brazil and expected to be
published soon in Korea, China and several more cou ntries.
The process of standardization added almost 55 more
amplifications and requirements to ISO 9001:1994. When ISO revised the ISO 9001
quality management system standard in 2000, the aerospace industry kept on top
of the changes and published a revised standard within six months; this revised
document was "technically equivalent" as far as aerospace supplementation was
concerned.
In addition, the new standard harmonises the
requirements of former individual standards like the American AS9000,
the European EN9000-1, prEN9100, and SJAC9100. AS/EN9100 clarifies the specific
aerospace requirements, and is a compliment to national laws and regulations.
It addresses both "design" and "non-design" responsible companies.
The AS9100 retains the ISO 9001's aerospace sector-specific
additions that are essential to maintain the safety, reliability and quality of
aerospace products. It was created with the continuous improvement of
supply chain processes in mind. The ultimate goal of the AS9100 is to
ensure consistently high-quality aerospace products and maintain customer
satisfaction while keeping manufacturing costs at a minimum. To accomplish this
it standardizes to the maximum extent possible, the quality system requirements
of the aerospace industry.
The main goal of the standard is to deliver costs savings, or
at least reducing, individual requirements for each and every aerospace
customer, supplier or vendor, the standard will deliver cost savings to all
parties. The Federal Aviation Association (FAA) was considered in setting the
provisions of the new standard, particularly in regards to their concern that a
greater emphasis be placed on supplier control.
The 28 pages of the document (50% more than AS9000) contain
many new requirements, and numerous points of emphasis, clarification and
interpretation specific to the Aerospace industry. Similar standards are
specifically developed for aerospace suppliers involved in repair and overhaul,
namely AS/EN 9110, and for aerospace distributors AS9120. Only a few minor
enhancements were made and some technical corrections submitted. When it was
published in the United States in 2001, it was released as AS9100 A. The number
of supplementations was significantly reduced in this document. However, it
included both the new version of the standard, based on ISO
9001:2000, and the original version based on ISO 9001:1994.
AS9100 requires that "key characteristics" are managed when
identified. Keys characteristics are features of a material, process or part in
which the variation has a significant influence on product fit, performance,
service life or manufacturability.
The standard also requires that an organization establish and
document a configuration management process. AS9100 includes extensive
supplementation in the design and development processes. Additional notes are
included for both design and development verification and validation, and
highlight traditional areas of emphasis.
Emphasis is placed on managing suppliers throughout the
aerospace supply chain. In particular, AS9100 includes a number of additional
expectations for identifying and maintaining suppliers. The standard lists
seven specific areas to consider when communicating requirements. They range
from clarifying engineering requirements to managing test specimens and right
of access to suppliers' facilities. Procedures for determining the method of
supplier control are required, as are the processes used when employing these
methods.
Controlling production processes is highlighted. This is
especially important when conducting special processes that don't lend
themselves to after-the-fact inspection techniques. Tooling and other
production equipment, including computer-controlled machines to fabricate and
assemble products, are subject to an additional level of scrutiny.
Servicing requirements are an important part of an aerospace
quality management system. These include maintenance and repair manuals as well
as the actual service work. Documenting the work performed, equipment used and
the people involved is crucial. For facilities that engage only in maintenance,
repair and overhaul, the recently released AS9110 is preferred.
The AS9100 standard imposes traceability requirements for
some or all components as dictated by the customer or regulatory authority. The
standard provides the essentials of an effective traceability program and some
additional expectations regarding internal quality audits. Another requirement,
firstarticle inspections, demonstrates product conformance to engineering
requirements. The standard suggests that aerospace standard AS/EN/SJAC 9102,
which was developed by the IAQG and outlines a methodology for performing and
documenting first-article inspections, be consulted for further guidance.
2.3 Industry-managed processes: demonstration of the
supplier compliance
More than 70 percent of global IAQG members have implemented
AS9100 internally and are requiring it of their supply chains. Increasingly,
the aerospace industry is using industry-managed processes as a means of
demonstrating a supplier's compliance to 9100 and other standards. In the
United States, the AAQG, in conjunction with the Registrar Accreditation Board,
have established both requirements and processes for auditors and registration
bodies. Within the Americas, the Registrar Management Committee oversees this
function for aerospace OEMs and their suppliers. The process is defined in the
SAE's Aerospace Information Report 5359. This document details the operation
and responsibilities of all parties involved in the approval process.
The AAQG published AIR 5493 as well, which describes the
requirements for revised AS9100 standards training. The report will be released
soon and will provide for course accreditation by the RAB. These
industry-managed processes are being replicated in the other IAQG sectors of
Asia and Europe, and results will be made available via a common
database managed by SAE. The database and industrymanaged processes will be
overseen by the IAQG so that the concept of "one approval accepted everywhere"
will truly become a reality in aerospace.
The global aerospace authorities are also working together to
review the activities of major OEMs with respect to supplier oversight. The FAA
has concluded that AS9100 is "a comprehensive quality standard containing the
basic quality control/assurance elements required by the current Code of
Federal Regulations, Title 14, Part 21." The Department of Defense has adopted
AS9100 and made it available for use on contracts. Likewise, NASA issued a
similar notice that it had reviewed the standard and approved its use for
contractual requirements. Civil aviation authorities are evaluating and
commenting on the industrymanaged plans. For the most part, these processes
effectively use scarce resources and increase oversight while minimizing
confusion and intrusion into a supplier's and OEM's operations.
Considering that compliance with a new standard implies the
reshaping of old operations, Boeing has given two years to reach compliance to
3,000 of its suppliers. In order to make the transition as smooth as possible
between ISO9001 and AS9100, Boeing provides its suppliers with generous leeway.
In addition, Boeing has asked its suppliers to adopt the Boeing Quality
Management System instead of outmoded legacy quality systems (e.g: D1-9000,
MIL-Q-9858A, MIL-1-45298).
Boeing's suppliers are not the only ones who are put upon to
comply with the AS9100. It is a standard to be met by suppliers across the
aerospace industry. As the SAE puts it, "If your company produces parts and/or
processes for the aerospace industry, AS9100 is an essential industry
document." The IAQG has set November 2003 as the compliance date. Until then
the AS9000 remains available for use. Boeing's Gary Baker, chair of the IAQG,
explains, "We hope that by rapidly aligning the 9100 standard with ISO 9001
:2000, while at the same time retaining the existing version of 9100 for
concurrent use [until November, 2003] that we can minimize the impact of this
revision upon the using organizations."
2.4 The Quality System Audits: the aerospace industry
control other-party process
An adequate audit program is required to provide management
with visibility regarding the effectiveness and efficiency of the quality
management system. ISO Technical Committee (TC) 176 has developed a set of
audit requirements and published them as ISO 19011. These should be reviewed
when establishing the organization's internal audit process.
A number of approaches exist to demonstrate the compliance of
the quality management system to the appropriate standard. These are most
typically referred to as:
- 1st party: an organization conducts their own
evaluation and declares compliance
- 2nd party: a customer reviews their suppliers
quality management system and determines compliance
- 3rd party : an independent organization, typically an
accredited registrar, audits the organizations quality management system and
certifies compliance
World Level
European Level
National Level
EN 9100... Certificate
Asia/Pacific Americas
Supplier or Subcontractor
CRB
NAB
IAF
EA
Local Procedure
Training Organisations
Auditors
IAQG Oversight Team
EU OPS Team
CBMC
AAB
Document
104
Asia/Pacific Americas
European Aerospace Supplier Quality System Certification
Scheme
AECMA/QC/24281
AECMA QC
IAQG
NAIA
IAF - International
Accreditation Forum
EA - European co-operation for Accreditation
NAB - National Accreditation Body CRB - Certification Body
NAIA - National Aerospace Industry
Association
CBMC - Certification Body Management Committee AAB - Auditor
Authentication Board
- Mandated Accreditation Bodies
- Accredited Certification Bodies
- Authenticated Aerospace Auditors
- Authenticated Training organizations
- Aerospace QMS Standards Certificated compan ies
DATA BASE
The European Management system for OPS
The aerospace industry has developed a process for the
oversight of the 3rd party process when performing audits to the
9100, 9110 and 9120 standards. This is typically referred to as the
IndustryControlled Other-Party (ICOP) process. Under this process the industry
conducts independent reviews of those accrediting the registrars and conduct
witness audits of these registrars as they perform quality management system
audits. The result is a list of Registrars authorized to perform aerospace QMS
audits. The details regarding this methodology are contained in the IAQG
procedure 9104.
The aerospace industry developed an International Aerospace
Sector Certification Scheme. To that purpose, the IAQG developed and compatible
system acceptable to all. This system allows sharing of audit results and
approvals resulting in the elimination of multiple assessments and process
improvement. Consequently, suppliers receive one aerospace quality system
approval that is acceptable to all aerospace OEMs (and their suppliers)
throughout the world. Obviously, confidence is key to the International
Aerospace Sector Certification Scheme.
The aerospace industry identified eleven requirements of a
global QMS evaluation system. - Single global standard
- Harmonized system of application
- Inter-National accreditation control
- Approved certified bodies and registrars - Approved aerospace
auditors
- Global acceptance by supplier base
- Data easily available to all participants
- Active industry participation
- One audit accepted by primes
- Oversight /control by IAQG and Sectors
- Inter-National Aviation Authority endorsement
The ICOP process includes requirements for the Accreditation
Boards and CRBs, the auditors and the associated training. The system includes
requirements for the minimum audit time and reporting the results of the
audits. The industry is responsible to provide oversight for the process, to
report problems with the registrars and their auditors and to track the
performance of the suppliers and their associated registrars.
An On-line Aerospace Supplier Information System (OASIS) went
operational in July 2003. Since then over 2000 registration have been reported.
All assessments are entered by the registrars and consist of two sets of data.
The first is the public information contained on the Certificate of
Registration. The private information includes the detailed audit findings.
Access to this private data is controlled by the certified organization. This
data is also summarized periodically to allow visibility to the industry's
performance to the standard. The OASIS database is an essential element of this
robust system.
The International Aerospace Sector Certification Scheme results
in the elimination of redundant quality management system assessments and a
clearer communication of industry expectations.
2.5 the OASIS database: a new aerospace procurement
tool?
In May 2003, the International Aerospace Quality Group (IAQG)
issued a letter detailing the roll out of the Online Aerospace Supplier
Information System (OASIS). The Requirements for Certification/Registration of
Aerospace Quality Systems (AIR5359) used for conducting aerospace audits to
Aerospace Quality Management Systems requires Certification/Registration Bodies
(CRBs) to submit the results of the assessment performed. Effective July 1,
2003, CRBs have been required to enter audit information into the OASIS
database.
The database, which is a requirement of AIR5359, is essential
to provide independent verification of the status of the certification. It
enables the acceptance of a single assessment globally and prevents from
multiple visits and audits by multiple customers. Without the OASIS database,
OEM's would have to independently verify each auditor, CRB and assessment
results.
Oasis benefits to all the aerospace industry players as it
keeps customers, OEMs, and suppliers up-to-date. It provides complete
information on Aerospace QMS approvals, with data on Who, How, When and What is
Approved, including results. It also provides ABs, CRBs and Auditors current
information on Who is Approved and for What by the Aerospace Industry. In
addition, Oasis should be part of the OEM/Supplier's process of supplier
management as it should allow a supplier to be added to an ASL without
requiring additional evidence of QMS registration/approval.
The OASIS database has two sections, including one available
to suppliers and anyone else. The other section is limited to member companies
of IAQG. The supplier section identifies contact information , certification
dates and scope of registration. It also identifies all IAQG member companies,
accreditations bodes (Abs), certification/registration bodies (CRBs and
auditors).
The limited access section (IAQG members only) includes
detailed information on every assessment. The assessment dates, auditor names,
an assessment summary and the score from the assessment are available.
IAQG developed OASIS after members expressed a desire to
reduce the amount of audits performed on suppliers in the supply chain. A
consistent set of standards (AS9100, AS91 10 and AS9120) help to solve one part
of the problem. However, the IAQG members still need a mechanism to quickly
access accurate and regularly updated certification and registration
information about suppliers. As a matter of fact, many IAQG member companies
have regulatory requirements to monitor their supply chain. For a member
company to meet the regulatory requirement, they either have to go out and
audit that company or show they can monitor the certification/registration
activity for those suppliers. The IAQG OASIS database provides that place.
Upon registration, the CRB will enter supplier information into
the database. Once established in the database, initial assessment details may
be entered.
Cost for entry into the IAQG OASIS database is 500 U.S
dollars for a three-year registration cycle. The fee covers the cost of design,
development and anticipated maintenance for three years. OASIS database
benefits to both IAQG member companies and suppliers. As a matter of fact,
listing in the IAQG OASIS database, an organization will be recognized as being
certified to the highest level of Quality Management System standards in the
world for aerospace companies.
As the database grows with certification and registration
information, it becomes a procurement tool for companies to select new
suppliers. Once registered to one of the international aerospace QMS standards
and listed in the IAQG OASIS database, an organization gains competitive
advantage.
GENERAL CONCLUSION: the Extended enterprise
concept the new step in the collaborative supply
chain?
|
|
As discussed through out this paper, firms are willing to
enhance their supply chains. Supply chain management systems and Internet-based
solutions allow the supply-chain to become more cost-effective and transparent.
It even leads to a more collaborative supply chain.
The supply chain management approach is quite new. As a
matter of fact, procurement managers were not used to consider supply chain
from a collaborative point of view. The traditional model was based on
adversarial relationships between buyers and suppliers. In addition, price
reduction was supposed to be the success key metric. Consequently, it was
considered that lower prices add value.
The extended enterprise symbolizes a revolutionary approach to
competitive behavior and how firms view their exchange relationships. Changes
in both the nature of competition and how competition is defined have
demonstrated that the previous adversarial model is inappropriate and, in many
instances, is harmful. It makes perfect sense that a firm cannot optimize its
operations without consideration for its customers, its customers' customers,
its suppliers, and its suppliers' suppliers.
We can say that we are witnessing a transformation in the
nature of relationships within a supply chain, and this transformation changes
the manner in which firms compete and cooperate. It seems that the industry
players must collaborate in order to compete.
The extended enterprise concept takes Supply Chain Management
to the next level by focusing on the factors, which link supply chain members.
These factors go far beyond simple workflows and logistics. The extended
enterprise concept implies that the different players are linked as learning
organizations. The knowledge exchange must create value for the customers so
that each supply chain member should benefit from it.
The extended enterprise thinking implies that the supply chain
members think of themselves as adaptive networks enabled to respond to changes.
This network form requires the transformation of both internal and external
processes. As a matter of fact, efficient internal processes alone cannot
achieve operational excellence. Thus, when learning is valued and shared across
supply chain members, purchasing efficiency is enhanced, and supply chain
partners are enabled to gain a sustainable competitive advantage. Not only are
supply chain-wide costs reduced, but these supply chains are more responsive to
customers' needs and requirements.
Even if the extended enterprise concept is quite new, some
firms already begun to use the principles of this new business model. For
instance, Airbus has been formed through a consortium of four of Europe's
aerospace companies (1970) might be considered as an extended enterprise.
France's Aerospatiale, Britain's Aerospace, Spain's CASA, and Germany's Daimler
Aerospace each would build sections of planes that would be assembled,
marketed, and certified in Toulouse through a separate management company owned
by the four partners.
It was not easy to achieve such a level of cooperation between
firms, which were used to compete fiercely against each other. According to the
four partners, without this level of cooperation through a consortium, they
would never have been able to compete against Boeing, Douglas, or Lockheed. In
1988, the introduction of the A320 demonstrated that the Airbus consortium and
its suppliers could produce a best-in-class plain. Consequently, we can say
that Airbus illustrates the success of a collaborative network between
partners.
Furthermore, Airbus is currently in the process of
incorporating its first-tier suppliers into its information exchange process
through the use of bar codes on parts. These codes reduce logistics processing
and cycle time relative to service-related problems. Successful horizontal
consortia are built on a model of trust where all members must win if the group
is to win.
BIBLIOGRAPHY
lst Theme: supply chain management
· Crandall, R., & Main, K. (2002), Cash is King.
APICS: The Performance Advantage, 12, 36-40. Ferrar, A. (2000),
Re-Mapping the Automotive Supply Chain [Electronic version]. Control,
June.
· Stanley E. Fawcett, Gregory M. Magnan, Achieving
World-Class Supply Chain Alignment: Benefits, Barriers, and Bridges, Center for
advanced purchasing studies, 2001
· Jeff Arvin, Stewart Beall, Phil Carter, Bill Hoffman,
Debbie Maciejewski, Robert Monczka, Trish Mosconi, Kenneth Petersen, Rebecca
Smith- Allen, Andrew Swan, and Greg Tademoto, E- Commerce Exchanges, Making
informed decisions Applying best Practices was researched and written,
McKinsey & Co. and CAPS Research, November 2001
· Edward Davis, Robert Spekman, Introduction to the
Extended Enterprise: Gaining Competitive Advantage through Collaborative Supply
Chains, Prentice Hall PTR, 2003
2nd Theme: E-Commerce
· A Framework for New Informations Systems; F.
Bodart & al. (eds), The Future of Information Systems: Challenge and
Pitfalls; FUNDP, Namur, October, 1996, pp. 61-102 (see
http://inforge.unil.ch/yp/pub/toFUNDP.htm)
· Webster J (2000). An alphabet soup of B2B standards,
Internet Week, (14 December 2000)
http://www.internetweek.com/ebizapps/ebiz121800.htm
· Kaplan, S. and M. S. Sawhney, .E-Hubs: The New B2B
Marketplaces,. Harvard Business Review, Vol. 78, No. 3: 97-104,
May-June 2000.
· Bellomy, D., Business-to-Business E-Commerce, 2000-2006:
Worldwide Market Trends by Industry Sector
· Garicano, L. and Kaplan, S.N. 2001, "The Effects of
Business-to-Business E-Commerce on Transaction Costs", Journal of
Industrial Economics, vol. 49 (4),December 2001: 463-485.
· Riger Rutterbeck, QMI white paper, New Aerospace Quality
Standards Bring Efficiency and Consistency to Audit, Certification and
Surveillance Processes, 2001
· Berryman, K. and S. Heck, .Is the Third Time a Charm for
B2B,. The McKinsey Quarterly, Number 2, On-line tactics, 2001.
· Cuny, T. and S. Richardson, .Shopping for the Right
E-Marketplace., Information Week, , pp. RB 10-RB 12, February 12,
2001.
· Devine, D. A., C. B. Dugan, N. D. Semaca, and K. J.
Speicher, "Building Enduring Consortia," The McKinsey Quarterly,
Number 2, On-line tactics, 2001.
· Joachim, D. and C. Moozakis,, .Can Covisint Find Its
Way?. http://www.internetweek.com/ newslead01/lead091701.htm, Internet
Week, pp. 1 and 35, Sept 17, 2001.
· Sawhney, M. S., "Where Value Lives in the Networked
World", The Digital Enterprise, Nick Carr (editor). 2001.
· Wise, R., and D. Morrison, .Beyond the Exchange: The
Future of B2B,. Harvard Business Review, pp. 86-96, November-December
2000.
· Cohen, ICT Revolution, Oxford Univ. Press, Firms and
Suppliers (B . . . 2B or not 2B?), 2003 3rd Theme : Quality
· The ISO Survey of ISO 9000 and ISO 14001 Certificates,
edition 2002
· Riger Rutterbeck, QMI white paper, New Aerospace Quality
Standards Bring Efficiency and Consistency to Audit, Certification and
Surveillance Processes, 2001
Appendix A
Appendix B
ACKNOWLEDGMENTS
Firstly, I would like to thank Mr Perez-Cabalerro and my tutor
Miss Celine Dedieu who both give me the chance to work for Airbus Central
Entity.
I would like to thank Miss Celine Dedieu for her advises and
guidance during my training period. I thank my colleague Miss Laurence
Saint-Martin for her enthusiasm and joyful personality.
I thank Mr Bernard Lauras for giving me the chance to work for
him and with him.
I thank Mr Jean-Louis Bounie for giving me the chance to
understand the International Aerospace Quality Group inputs and outputs.
Last but not least I would like to thank the Supplier Card Team
Forever as a whole and most particularly the Business Leader Miss Laurence Orru
and my ESC fellow. Nicolas Torre. I was delighted to work in such a joyful
atmosphere.
Licences Creative Commons
Quelle est la qualification juridique des documents-type
Creative Commons ?
Les documents Creative Commons sont des contrats-type qui
permettent à l'auteur de communiquer au public les
conditions d'utilisation de son oeuvre.
Ce sont des offres ou pollicitations, l'offre étant
définie comme la « manifestation de volonté (...) par
laquelle une personne propose à une ou plusieurs autres
(déterminées ou indéterminées) la conclusion d'un
contrat à certaines conditions »
(1).
On peut qualifier ces offres de contrats à
exécution successive et de concession de droit d'usage. Elles sont
fournies à titre d'information gratuitement par
Creative Commons et n'impliquent aucun transfert des droits de
propriété intellectuelle (2). Elles ne peuvent donc pas
être qualifiées de vente ou de cession.
La qualification de prêt à usage ou de commodat
adresse les biens qui doivent être restitués, ce qui n'a
guère de sens dans le cas de biens immatériels.
Le louage de chose incorporelle ou licence (location d'un meuble
incorporel en droit de la propriété intellectuelle) est
défini à l'article 1709 du Code Civil comme «un contrat
par lequel l'une des parties s'oblige à faire jouir l'autre d'une chose
pendant un certain temps, et moyennant un certain prix que celle-ci s'oblige de
lui payer ». Le prix à payer n'entraîne ici aucune
rémunération, mais les obligations qui pèsent sur
l'Acceptant laissent à penser que la personne qui offre une oeuvre sous
de telles conditions en retire des avantages.
Le respect de la destination et l'usage de la chose louée
en bon père de famille fait partie des règles communes aux baux
des maisons et des biens ruraux.
La qualification de licence, sous-catégorie de contrats,
est traditionnellement réservée à la
propriété industrielle (licence de brevet ou de marque) et aux
logiciels, et n'est pas employée en propriété
littéraire et artistique. Cependant, ce terme est communément
utilisé pour nommer les Creative Commons licenses, sous
l'influence du terme américain et du concept de "licences libres" :
licence GNU GPL, Licence Art Libre...
La nouveauté de ce type d'offre peut enfin amener à
la qualification de contrat innommé.
Quelle est la validité des licences Creative Commons
au regard du formalisme français des contrats de droit d'auteur
?
Le formalisme des contrats de cession de droits de
propriété littéraire et artistique (CPI L. 131-3) peut
s'appliquer aux licences ou autorisations d'utilisation (3). Celles-ci doivent
décrire de manière précise le domaine d'exploitation, soit
l'étendue, la destination, le lieu et la durée des droits
concédés.
L'article 3 des licences Creative Commons énumère
l'étendue des droits proposés :
« la reproduction de l'oeuvre seule ou incorporée
dans une oeuvre dite collective, comme une publication périodique, une
anthologie ou une encyclopédie », au sens de l'article L.
121.8 du CPI, voire modifiée en vue de former certaines «
oeuvres dites dérivées : traductions, les arrangements musicaux,
les adaptations théâtrales, littéraires ou
cinématographiques, les enregistrements sonores, les reproductions par
un art ou un procédé quelconque, les résumés, la
distribution d'exemplaires ou d'enregistrements » desdites oeuvres,
au sens du CPI, article L. 122-4, seconde phrase.
La durée (toute la durée
légale de protection de l'OEuvre, telle qu'elle est définie aux
articles L. 123, L. 132-19, L. 211-4...) et l'étendue (le monde entier)
sont également identifiées.
Quant à la destination, elle est
clairement repérable dans l'intention de l'auteur de contribuer à
un fonds commun en autorisant certaines utilisations gratuites de son
oeuvre.
La cession des droits de reproduction et de représentation
à titre gratuit est permise à l'article L. 122-7 du CPI.
On précisera que les sous-licences sont explicitement
interdites dans les documents Creative Commons, être titulaire d'un droit
d'usage ne confère pas au bénéficiaire d'une licence
Creative Commons le droit de céder ces droits. Le
bénéficiaire ne pourra distribuer l'oeuvre ou la communiquer au
public que sous les mêmes conditions sous lesquelles il l'a
reçue.
Le terme « bénéficiaire » et non pas le
terme « licencié » a été retenu pour
désigner dans la traduction française la personne qui accepte
l'offre. Ce choix marque une volonté de confirmer cette interdiction et
peut ainsi favoriser ainsi le consentement éclairé de
l'acceptant.
L'article 3 de la version originale prévoit que «
Les droits mentionnés ci-dessus peuvent être exercés sur
tous les supports, médias, procédés techniques et formats,
qu'ils soient connus aujourd'hui ou mis au point dans le futur. »
L'article L. 131-6 accepte « la clause d'une cession qui
tend à conférer le droit d'exploiter l'oeuvre sous
une forme non prévisible ou non prévue à la
date du contrat. ». Elle « doit être
expresse », ce qui est le cas dans la version originale des
licences. Mais étant donné qu'elle doit également «
stipuler une participation corrélative aux profits d'exploitation
», la phrase a été écartée de la version
française, à l'instar de la solution retenue par les traducteurs
allemands conformément à l'article 31.4 de la loi allemande sur
le droit d'auteur de 1965, plus stricte, qui interdit l'exploitation sous une
forme non prévisible.
Si les cessions peuvent être consenties à titre
gratuit, l'article L1 31-3 du CPI prévoit que les adaptations
audiovisuelles doivent prévoir une
rémunération.
Cependant, la jurisprudence (4) a admis la validité d'une
cession des droits d'adaptation audiovisuelle même si aucune
rémunération n'était stipulée, la contrepartie
étant fournie par la publicité faite à l'ouvrage, oeuvre
préexistante. L'intention de l'auteur d'obtenir une diffusion et une
distribution de son oeuvre sous Creative Commons plus large peut être
interprétée comme le souhait d'une plus grande
notoriété grâce aux copies et aux diffusions
qu'effectueront les Acceptants, sans exiger une exploitation conforme aux
règles spécifiques d'un contrat d'édition, ni être
lié par un contrat d'exclusivité avec un producteur.
L'autorisation d'adaptation audiovisuelle ne doit-elle pas
figurer dans un contrat écrit distinct de celui qui autorise les autres
actes ?
D'après l'article L1 13-4, « l'oeuvre composite
est la propriété de l'auteur qui l'a réalisée, sous
réserve des droits de l'auteur de l'oeuvre préexistante
».
L'article L1 31-4 alinéa 3 stipule que « les
cessions portant sur les droits d'adaptation audiovisuelle doivent faire
l'objet d'un contrat écrit sur un document distinct du contrat relatif
à l'édition proprement dite de l'oeuvre imprimée
». On peut se demander si le choix de l'option qui autorise les
modifications ne contraindrait pas à recourir à deux contrats
Creative Commons séparées, de manière à respecter
cette disposition qui vise à protéger l'auteur en lui faisant
prendre conscience du fait qu'il s'agit de deux actes de cession bien
différents.
La réponse est non car les licences Creative Commons ne
sont pas assimilables à des contrats d'édition au sens de
l'article L132-1 du CPI : elles ne prévoient pas d'obligation pour le
bénéficiaire correspondant à la charge pour
l'éditeur d'assurer la publication et la diffusion des exemplaires dont
la fabrication est autorisée.
Quelle est la validité des offres Creative Commons
vis-à-vis du droit général des obligations ?
L'absence de signature n'est pas le signe d'une absence de
consentement ou d'information sur l'objet et la nature de l'engagement
contractuel. Il est en effet obligatoire d'accompagner toute reproduction ou
communication de l'oeuvre d'une copie ou d'un lien vers le texte Creative
Commons qui la gouverne. Il est précisé dans l'objet du contrat
que l'exercice sur l'oeuvre de tout droit proposé dans ladite offre vaut
acceptation tacite de celle-ci, à l'image
des licences d'utilisation de logiciels qui prennent effet
à l'ouverture de l'emballage du disque d'installation. On peut
inférer de l'article 1985 du Code Civil relatif au mandat que le
commencement de l'exécution du contrat proposé par le
destinataire de l'offre « révèle » son acceptation
(5).
La personne qui propose de contracter, l'auteur au sens de
l'article 113 du CPI, garantit dans l'article 5a qu'elle a bien obtenu tous les
droits nécessaires sur l'oeuvre pour être en mesure d'autoriser
l'exercice des droits conférés par l'offre. Elle s'engage
à ne pas transmettre une oeuvre constitutive de contrefaçon ou
d'atteinte à tout autre droit de tiers (autres titulaires de droits ou
sociétés de gestion collective qui auraient pu être
mandatées, ou tout autre tiers), et à permettre une jouissance
paisible à ceux qui en accepteront les termes.
Cependant, la version originale 2.0 des textes Creative Commons
(notre travail de traduction et d'adaptation portait jusqu'en mai 2004 sur la
version originale 1.0) prévoit que cette clause de garantie deviendra
optionnelle. Une telle exclusion de garantie pourrait être jugée
sans valeur en cas de dommage. La responsabilité délictuelle
étant d'ordre public, elle aura vocation à s'appliquer par
défaut, même sans mention explicite : la responsabilité de
l'offrant est alors définie par la législation applicable.
Enfin, proposer des textes en langue française n'est pas
seulement plus commode pour les utilisateurs français, mais
répond également à l'impératif d'utiliser la langue
française dans le cadre de relations avec des salariés ou des
consommateurs (6) dans un contexte professionnel privé ou public.
Les contrats Creative Commons sont-ils compatibles avec le
droit moral, norme impérative ?
Droit à la paternité
N'est-il pas obligatoire de choisir l'option Paternité ?
(On notera que l'option Paternité devient obligatoire à partir de
la version 2.0.)
On pourrait en effet penser que l'option Non
Attribution, qui n'imposait pas d'indiquer la paternité de
l'oeuvre, ne pouvait pas être choisie en droit français car le
droit à la paternité, prérogative de droit moral, est
inaliénable. La même question est soulevée par l'article
4.a qui permet à l'Offrant de demander à l'Acceptant de retirer
de l'OEuvre dite Collective ou Dérivée
toute référence au dit Offrant.
Effectivement, un contrat qui imposerait à l'auteur de
renoncer définitivement à son droit au nom, en échange
d'une contrepartie financière ou non, serait nul. La jurisprudence
relative aux contrats dits de « nègre » où l'auteur
réel écrit un ouvrage pour autrui, et s'engage à renoncer
à être identifié comme auteur auprès du public, est
stable : l'auteur réel pourra toujours se faire reconnaître comme
auteur (7).
Les documents Creative Commons n'imposent pas une renonciation
définitive, mais permettent une renonciation provisoire et une
clarification (8). L'auteur pourra toujours faire reconnaître sa
paternité.
En revanche, ce droit à l'anonymat ne doit pas donner lieu
à de fausses attributions de paternité, notamment dans le cas
où l'utilisateur-auteur indiquerait un autre nom que le sien, ou
s'approprierait indûment la paternité d'une oeuvre. Le principe
général étant la présomption de titularité
au bénéfice de celui sous le nom duquel est divulguée
l'oeuvre, le système Creative Commons ne permet pas plus que le cas
général d'authentifier la paternité des oeuvres. La
paternité indiquée dans une offre Creative Commons reste soumise
à la bonne foi des utilisateurs.
Droit au respect
Autoriser à l'avance les modifications n'équivaut
pas à aliéner le droit au respect. Le droit d'adaptation,
traditionnellement cédé à l'avance, n'implique pas
d'autoriser les modifications qui porteraient atteinte à
l'intégrité de l'oeuvre ou à l'honneur et la
réputation de son auteur. L'auteur qui aurait mis à disposition
son oeuvre sous une offre Creative Commons autorisant les modifications et la
création d'oeuvres dites dérivées, se réserve
toujours la possibilité d'un recours fondé sur droit au respect,
en cas d'utilisation ou de dénaturation de son oeuvre telle qu'elles lui
porteraient préjudice.
Droit de retrait
Le droit de retrait, lui aussi d'ordre public, pourra toujours
être exercé, même si le parcours de l'oeuvre rend son
application encore plus difficile sur les réseaux. Celui qui propose
l'offre de mise à disposition se réserve à tout moment le
droit de proposer l'oeuvre à des conditions différentes ou d'en
cesser la diffusion (article 7.b), dans le respect des offres
précédemment consenties. L'auteur qui met fin au contrat Creative
Commons devra respecter la bonne foi (9) des personnes qui auront dans
l'intervalle appliqué le contrat qu'il proposait.
Droit de divulgation
Le titulaire des droits sur l'oeuvre conserve le contrôle
du moment et des conditions de sa divulgation et de sa communication au public,
non pour s'assurer de la réservation des droits exclusifs, mais pour
rendre l'oeuvre libre de certains droits.
Certains pourraient se demander si la condition de Partage
à l'Identique des Conditions Initiales ou ShareAlike ne constitue pas
une atteinte au droit de divulgation de la personne qui, ayant accepté
une oeuvre sous de telles conditions contractuelles, la modifie en apportant
une contribution originale, et acquiert elle-même le statut d'auteur de
la nouvelle oeuvre dite dérivée.
Le nouvel auteur conserve ses prérogatives et
décide du moment de la divulgation de la nouvelle oeuvre. Il ne lui est
pas interdit de la divulguer sous des conditions différentes, mais c'est
à la condition d'obtenir une autorisation écrite de la part de
l'auteur de l'oeuvre préexistante, comme dans le système
juridique classique, hors Creative Commons.
Le contrôle de l'utilisation après divulgation en
vertu des options Partage des Conditions Initiales à l'Identique
(Share Alike) et Pas d'Utilisation Commerciale (Non
Commercial) n'est-il pas incompatible avec le principe
d'épuisement des droits ?
L'épuisement du droit de distribution prévu en
droit communautaire établit qu'une fois l'original de l'oeuvre ou sa
copie mise en circulation sur le territoire communautaire avec le consentement
du titulaire de ce droit, par exemple après la première vente, il
ne peut plus exercer ledit droit. Le titulaire ne peut donc exercer ce droit de
propriété intellectuelle qu'une seule fois, il ne peut pas
l'exercer à nouveau dans un autre Etat-membre. L'épuisement ne
concerne que la distribution physique d'exemplaires matériels, de
supports, à l'exclusion des services en ligne et des copies licites en
découlant (Directive 2001/29/CE sur l'harmonisation de certains aspects
du droit d'auteur et des droits voisins dans la société de
l'information, article 4.2 et considérant 29). Le titulaire conserve ses
autres droits patrimoniaux.
L'article 2 des contrats Creative Commons stipule bien qu'ils
s'appliquent sans préjudice du droit applicable, et ne visent donc en
aucun cas à restreindre ce type de prérogatives. On peut
toutefois se demander si le fait de restreindre les conditions d'utilisation
après la première mise à disposition respecte
l'épuisement.
Tout d'abord, les options Partage des Conditions Initiales
à l'Identique (Share Alike) et Pas d'Utilisation Commerciale
(Non Commercial) ne conduisent pas à interdire formellement
toute modification qui ne serait pas proposée aux mêmes conditions
ou toute utilisation commerciale, ce qui reviendrait à imposer des
conditions de distribution. Elles se contentent simplement de réserver
les droits non proposés, qui continuent à requérir
l'autorisation du titulaire des droits, à l'instar du droit d'auteur
classique.
Enfin, on peut rappeler que la notion d'épuisement est
utilisée en droit communautaire à des fins de régulation
économique. Elle est utile dans les situations où un ayant-droit
abuse de son monopole pour affecter le commerce et la concurrence en
interdisant la commercialisation ou en imposant des restrictions quantitatives
à l'importation ou des mesures d'effet équivalent. Les objectifs
du Traité de Rome sont de lutter contre le cloisonnement du
marché intérieur et les abus de position dominante. Sont
visées d'un côté les entraves à la libre circulation
des marchandises constitutives d'obstacles à la commercialisation sur le
territoire national de produits régulièrement mis en circulation
sur le territoire d'un autre Etat membre, et de l'autre la faculté de
contrôler les actes ultérieurs de commercialisation et d'interdire
les réimportations. Certaines restrictions ont d'ailleurs
été admises par la Cour de Justice des Communautés
Européennes ; ainsi, l'arrêt Cinéthèque (10) valide
comme conforme au droit communautaire la loi française sur la
chronologie des médias (11) qui impose un délai entre
l'exploitation des films en salle et la vente ou la location de supports.
Quelle sera la loi applicable en cas de conflit ?
Il n'y a pas de clause déterminant la loi applicable et la
juridiction compétente dans les contrats Creative Commons. Les
règles de droit international privé prévalent, et, pour
choisir la loi applicable, le juge saisi déterminera le lieu
d'exécution de la prestation caractéristique du contrat, ou le
lieu du dommage ou du dépôt de la plainte.
Les contrats Creative Commons prévoient à l'article
8c que si un article s'avère invalide ou inapplicable au regard de la
loi en vigueur, cela n'entraîne pas l'inapplicabilité ou la
nullité des autres dispositions, l'article en question devant être
interprété de manière à le rendre valide et
applicable.
Les clauses abusives sont réputées non
écrites si le contrat conduit à établir des rapports
déséquilibrés entre les droits et obligations entre un
professionnel et un consommateur (12). Un raisonnement a fortiori permet de
déduire que les offres Creative Commons satisfont ces exigences, ainsi
que les exigences de prudence et d'information.
Un auteur peut se retourner contre la personne qui utilise son
oeuvre sans respecter les conditions qui lui sont attachées. L'auteur
qui estimerait qu'il y a eu atteinte à ses prérogatives
patrimoniales pourrait toujours demander au juge une révision du
contrat.
Le bénéficiaire du contrat pourrait
également se retourner contre le donneur de contrat qui a transmis une
oeuvre contrefaisante.
Notes
1. Dir. Gérard Cornu, Vocabulaire Juridique Association
Henri Capitant, PUF Quadrige 4ème éd. 2003.
2. Voir Christophe Caron, Les licences de logiciels dites «
libres » à l'épreuve du droit d'auteur français,
Dalloz 2003, n° 23, p. 1556 et Melanie Clément-Fontaine, La licence
GPL, mémoire de DEA, Université de Montpellier, 1999.
http://crao.net/gpl/
Contra en faveur de la qualification de cession, Cyril Rojinsky
et Vincent Grynbaum, Les licences libres et le droit français,
Propriétés Intellectuelles, juillet 2002/4, p. 28.
3. Cass.1ère civ. 23/01/2001, Communication Commerce
Electronique avril 2001 & A. et H.- J. Lucas, Traité de la
Propriété Littéraire et Artistique, Litec, 2ème
éd. 2001, n° 482.
4. CA Paris, 1re ch. B, 21-09-1990 : Jurisdata n. 023403, in
Lucas, Traité de la Propriété Littéraire et
Artistique, note 280.
5. Dir. Michel Vivant, Lamy Droit de l'Informatique et des
réseaux, par. 875.
6. Loi n° 94-665 du 4 août 1994 relative à
l'emploi de la langue française dite loi Toubon.
7. Cour de cassation, Civ.1, 4 avril 1991, affaire Béart,
Revue Internationale du Droit d'Auteur, octobre 1991, p. 125 (cassation de
l'arrêt d'appel ayant admis que l'auteur de thèmes musicaux
renonce, par contrat, à être identifié comme tel
auprès du public).
8. Hubert Guillaud,
http://lists.ibiblio.org/pipermail/cc-fr/2004-January/000039.html
9.
Comportement loyal que requiert notamment l'exécution
d'une obligation (Vocabulaire Capitant, op cit)
10. Arrêt de la CJCE du 11 juillet 1985,
Cinéthèque SA et autres contre Fédération nationale
des cinémas français, Aff. jointes 60/84 et 61/84, Rec. 1985 p.
2605.
11. Loi n°82-652 du 29/07/1982 sur la communication
audiovisuelle, JORF du 20/07/1982, p. 2431, article 89.
12. L132-1 Code de la Consommation
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